Senior Hardware Engineer
1 month ago
Controls Design/ Sr. Hardware Engineer
The application-specific experience is required for the following application.
- Worked in automation industry: -Specifically in EV Battery assembly lines, Engine Assembly Lines, Head /block /crank shaft machining and assembly line, ROBOTIC cells
- Worked in automation industry -Specifically Vehicle assembly. i.e. Trim, Chassis, and Final assembly lines
- Worked in automation industry-Specifically in BIW i.e., Welding automation, Welding fixture.
Job Profile/Description:
TECHNICAL PROFICIENCIES REQUIRED:
- Good understanding of Application and process study for Automation projects.
- Preparation of Controls/Communication architecture for the system.
- Preparation of Functional Specification for the systems.
- Preparation of Risk assessment and Safety matrix for the machines.
- Preparation of Electrical CAD drawing for the machines using E-plan or AutoCAD tool.
- Good Knowledge of Controls components and Pneumatics components.
- Knowledge of sensor selection required for automotive application.
- Good understanding of PLC Panel Design and Design calculations like Load Calculation of System and Heat Calculation of Enclosures and electrical components.
- Knowledge of E-plan/ Electrical AutoCAD tool using for electrical wiring is preferred.
- Experience in configuration of SIEMENS industrial protocol-PROFIBUS/PROFINET and Rockwell industrial protocol-ETHERNET-IP.
- Knowledge of fieldbus such as Profibus, Profinet, Ethernet IP and Serial Communication.
- Prepare of interlock signal document for third party systems such as EV Battery Electric Test System, Leak Test System, Nut Runner System.
- Knowledge of Interfacing with controls components like Barcode Scanners and Industrial Printers, Nut-runners, Leak Test and Marking Machines.
KEY JOB RESPONSIBILITIES:
- Accountable to Conceptualize and design the controls for the Automation projects.
- Application and Process Study
- Understand the project, write the process requirement for the automation station/project.
- Prepare Critical Controls component list to be shared with customer and timely approval shall be taken.
- Prepare Design approval documents to the customer and Discussion with customer in detail to get the designs approved from customer as per agreed schedule.
- Interact with internal mechanical design team to prepare mechanical-controls signoff.
- To prepare Input/output list required for the station/machine/system.
- To prepare high-level Controls architectures for the system.
- Responsible to prepare functional specifications of the assembly line machine as per the machine/customer requirement.
- Accountable to prepare a Risk assessment and Safety matrix for the machines.
- Accountable to prepare design plans and design execution of assembly line projects for the control's deliverables.
- Prepare and Review of electrical/pneumatics wiring diagram for electrical parts used in the system using Eplan or AutoCAD tool.
- Validation of BOM, cable report, terminal report using Eplan/Auto CAD tool.
- Basic and detailed engineering related to controls.
- Written business communication and interacting with international clients for project related queries and project directions.
Expected Qualifications and Skills:
- Bachelor's degree in Engineering (Electrical, Electronics or Mechatronics)
- Engineering Tool Skills
- E-plan and Electrical Auto CAD
- 3 to 10 Years of Industrial Experience in Industrial equipment/Automation Solution Design. Similar experience as Project Manager can also be considered.
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