Lead Quality Engineer

2 weeks ago

Toledo, United States Zobility Full time

Location: Toledo, OH

Position: 3 Years Contract (Possible Extention)


Title: 24-01223 - Lead Quality Engineer


Job Description:

  • Define containment actions to apply for customer protection (including supplier Issues)
  • Do vehicle issue diagnosis and root cause analysis
  • Ensure that his team carries out the pre-analysis activities on time
  • Do risk assessments and lead corrective action plans
  • Guarantee the product – process maturity of the components of his perimeter management of serial life (windows change management).
  • Propose alternative product solution in case of issues (as shortage) to avoid to stop mass production in the plant
  • Participate in Quality ENG tech clubs.
  • Implementation of good idea and standards (Read Across)
  • Ensure the right application in the plant of the technical requirements and the meta function "me ´tiers” standards of his perimeter
  • Ensure that the skills of his team is at the right level
  • Ensure the management activities of his team (daily management control meeting)
  • Ensure that his team is working in safety
  • Lead quality KPI management to achieve quality objectives, driving improvement/corrective actions and escalation
  • Resolution of systemic/chronic or major quality issues (Top Warranty, Recalls, ...)
  • Technical support Yard Holds / Product Related Issues (PRI's) technical referent inside the PRI.
  • Set-up / On-going Controls for Process / product Standards for Vehicle & System Functional Objectives (i.e. ADAS, BSR, FEA)


Principle Activities:

1. Advancing Customer Quality

• Animate customer satisfaction/quality through supplier quality animation, Customer Feedback & Networks (Animation processing of Palantir Foundry, Supplier Ticket IT Tool (SQP/NCT/Amadeus) and Customer/Supplier obeyas

• Escalate as needed with Quality Plant ENGineering Manager and/or Manager FQM of his Quality Meta Function

• Ensure Feedback lesson learn to Team Design

• Ensure the management of sensitive processes of his perimeter (noises, geometry, sealing, etc.)


2. Ensure the landing of Serial Life Windows & evolutions/events Product including costsavings

• Evaluate & Restore Hand-Over Profession ENG milestone to anticipate drift

• Pilot points of change to implement actions necessary to secure flow

• Participate in PPAP animation and issue a verdict J4 (project/factory transfer) or J5 (serial life)

• Participate if needed in Panorama Evolution Product Process (on Master Chief Engineer request)

3. Support the plant in the safety of production on his perimeter

• Assist the team (expertise) as needed on summaries Diamond 1-3 (NC factory) and Diamond 4 (supplier NC)

• Pilot partners/Supplier for roll-back in case of proven NC

• Protect the customer by setting up a containment (Interim Solution) or a control/rework dam

• Formalize Remedies (redesign) Diamond 5-6-7

• Pilot Remedy hand-over to Life-Series Redesign Teams


4. Be the guarantor of the robustness of the plant monitoring plan

• Implement and relay the monitoring plan in the plant, which has the power to derogate from it

• Animate the performance of the different control/reworking workstations by identifying the traversal

• Make Layered Process Audit (LPA) on positions identified as sensitive in the flow

• Conducting plant maturity audits, sharing them and tracing reconvergence actions


5. Lead his team (attached to the plant) & contribute to the performance

• Build the team's workload plan, guarantee the smoothing of the workload by prioritizing and allocating tasks, manage the subjects escalated

• Ensure the efficiency of the team through structured processing (A3 MRP, 5P, etc.) of problems encountered and risks

• Coordinate & Pilote the convergence of KPi Plant Quality (DVx defect/vehicle, DRR direct run ratio, SCA Stellantis Customer Audit, PPM 3MIS)

• Skills crossmaping of his team


Position Requirements:

  • Bachelor's degree (BAC+3) or higher in the fields of Mechanical Engineering, Electrical Engineering or Mechanical Engineering Technology from an accredited university (other Engineering degrees, in combination with relevant experience may be considered)
  • Minimum of 3-5 years of related experience
  • Previous experience in Engineering Department, Vehicle/mechanic Plant or Project team
  • Ability to lead an Engineering team to deliver product changes and launches on time
  • Experience with Root Cause Analysis (RCA) and corrective actions
  • Strong communication skills, both written and verbal from High Level Meetings down to the Shop Floor
  • Ability to work off shift hours as necessary
  • Self-motivated and directed
  • Ability to thrive in a high intensity environment while working on multiple projects
  • Rigorous and pragmatic
  • Languages: plant language & English


Preferred Requirements:

  • Masters Degree
  • Green belt
  • World Class Manufacturing Experience


Key Performance Indicators:

  • Quantitative KPIs including but not limited to:
  • Problem Resolution - Time to fix, Time to close QAN/QIF delay
  • Pre-analysis handling time (parts analysis back from the field) – Palantir-Foundry
  • Deviations to handle
  • Internal Plant Indicators (DRR, DVx, SCA, status/Repair vehicles, roll bench, wheel alignment, ADAS, ...)
  • Issues without containment action
  • Issues to escalate
  • Safety issues handling time
  • PPAP KPI (assembling test). Initial Samples verdict delay
  • New issues detected by audit
  • 3MIS Warranty (PPM)
  • Safety KPI "STOP”
  • 5S

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