Quality Assurance Manager
2 days ago
We have been retained to help a leading manufacturer specializing in the fabrication and machining of high-quality metal parts for a variety of industries. As an ISO 9001 certified organization, they are committed to continuous improvement, precision, and reliability. They take pride in having a dedicated team of professionals who work together to deliver superior products and services to their clients.
Position Summary
In this role, you will oversee all quality-related processes and lead our commitment to ISO 9001 compliance. The ideal candidate will have a strong background in metal fabrication and machining quality control, proven leadership abilities, and a passion for driving continuous improvement throughout the organization.
Key Responsibilities
Quality Management System (QMS) Leadership
- Oversee and maintain the ISO 9001 compliant Quality Management System.
- Lead internal and external audits, ensuring compliance with all relevant regulations and standards.
- Update and revise quality-related documentation, policies, and procedures as needed.
Team Management
- Manage and mentor the QA/QC team, providing guidance on best practices and professional development.
- Foster a culture of quality ownership and continuous improvement throughout the organization.
- Establish clear performance goals and metrics for the team, conducting regular performance reviews.
Process Improvement & Compliance
- Analyze production processes to identify areas for improvement in safety, quality, efficiency, and cost-effectiveness.
- Implement corrective and preventive actions (CAPA) to address quality issues, non-conformities, or process gaps.
- Collaborate with cross-functional teams (Engineering, Production, Purchasing, etc.) to resolve product or process-related issues and drive consistent quality outcomes.
Supplier Quality Management
- Develop and maintain relationships with key suppliers, ensuring quality standards are met.
- Conduct supplier audits and evaluations to ensure ongoing compliance and quality performance.
- Manage supplier corrective actions and improvement plans as required.
Customer Satisfaction & Issue Resolution
- Investigate and resolve customer complaints or warranty claims, implementing corrective actions to prevent recurrence.
- Communicate directly with customers to understand quality-related concerns and demonstrate ongoing improvements.
- Monitor customer feedback to develop and improve quality processes and product performance.
Data Analysis & Reporting
- Track key quality metrics (e.g., scrap, rework, defect rates) and analyze trends to drive improvement initiatives.
- Prepare regular reports for senior management, providing data-driven recommendations and status updates on quality performance.
- Present findings and progress updates to internal stakeholders, as well as external auditors and customers.
Qualifications:
Education: Bachelor’s degree in Engineering, Manufacturing, Quality Management, or a related field (or equivalent experience).
Experience:
- Minimum of 5 years of experience in Quality Assurance or Quality Control, preferably in a metal fabrication and machining environment.
- At least 2 years of experience in a leadership or managerial role.
Certifications: ASQ (American Society for Quality) certification (e.g., CQE, CQA) is a plus.
Technical Skills:
- Strong knowledge of ISO 9001 requirements and auditing processes.
- Familiarity with various inspection methods, measuring tools, and equipment used in metalworking.
- Proficiency in problem-solving tools (e.g., 8D, Fishbone Diagram, 5 Whys) and statistical process control (SPC).
- Experience with continuous improvement methodologies (Lean, Six Sigma) is highly desirable.
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