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Senior Test Engineer
10 hours ago
What You Will Be Doing:
You will develop, optimize, and maintain automated test systems that validate Helion's power electronics, PCBAs, and high-voltage assemblies. Acting as the technical bridge between design engineering and production, you will ensure test systems are robust, repeatable, and safe for hands-on execution by technicians. Your work will directly enable faster iteration, higher first-pass yield (FPY), and the reliable delivery of critical components for Helion's fusion prototypes. This is a hands-on role involving electrical test system development, data acquisition, and process ownership. You will report to the Production Manager and work closely with HV and LV Design Engineers, R&D Engineers, and Test Technicians/Supervisors. This is an onsite role at our Everett, WA office.
You Will:
- Develop automated and semi-automated test systems for PCBA and high-voltage assemblies, including fixture design, instrumentation selection, and control software integration
- Work with Contract Manufacturers (CMs) to deploy, validate, and maintain test systems in external facilities
- Write and maintain test procedures, calibration standards, and test limits in collaboration with design engineers and production leadership
- Support hands-on setup, wiring, and debugging of test racks, DAQ systems, and electrical interconnects
- Develop and maintain data acquisition and automation tools using Python or PLC-based systems to increase throughput and reliability
- Analyze test data to produce FPY and performance reports, proposing threshold adjustments in partnership with design teams to balance yield and quality
- Collaborate with technicians and test supervisors to train and standardize best practices in test execution and safety
- Continuously improve the efficiency, scalability, and maintainability of existing test systems across PCBA test equipment and HV test bays
- Drive cross-functional initiatives that reduce operator requirements and improve test cycle times without compromising safety or rigor
Required Skills
- Bachelor's degree in Electrical Engineering, Mechatronics, or related technical field
- 5+ years of experience developing and supporting electrical or electronic test systems in R&D or production environments
- Proficient with standard benchtop instruments such as oscilloscopes, power supplies, DMMs, Eloads, signal generators, and data acquisition equipment
- Experience developing automated tests using Python or other PLC-based systems
- Experienced in interpreting electrical schematics, PCB layouts, and wiring diagrams
- Demonstrated hands-on ability to build, wire, and debug test racks, harnesses, and control systems
- Understanding of electrical safety principles
- Strong analytical skills with experience generating and interpreting FPY or process capability reports
- Proven ability to collaborate across engineering and production teams to deliver robust, scalable solutions
