Senior Process Engineer

3 days ago

Houston, Texas, United States DSJ Global Full time $120,000 - $180,000 per year

DSJ Global is currently partnered with an industry leading chemical manufacturer based in the Houston, TX area who is looking to add a Senior Process Engineer to their growing team. The Senior Process Engineer will be responsible for providing direction and information to key interfaces to ensure that day-to-day operations achieve production and optimization goals while adhering to corporate, environmental, and safety requirements.

The Senior Process Engineer will be responsible for:

  • Work closely with the other functions and the shift teams to identify and deliver continuous improvements in all areas of the operation including EHS performance, reliability, quality and production costs.
  • Use heat and material balances, fluid flow/hydraulic principles to troubleshoot process problems and design new equipment.
  • Closely monitor process conditions, analyze and investigate deviations from standard. Develop and drive sustainable solutions to restore the process to full function.
  • Serve as the primary interface within their assigned plant unit for critical work processes including MOC, RCFA and capital project development.
  • Analyzes batch cycle times. Identifies and implements process optimization improvements to establish consistent cycle times and reduce overall cycle times.
  • Manage unit Process Safety Management (PSM) aspects including Management of Change (MOC) process as needed.
  • Participate in incident investigations using Root Cause Failure Analysis (RCFA) and/or other tools.
  • Prepares flow diagrams, P&ID' s, and equipment and control specifications
  • Assist the Operations Leader in developing plans to ensure cost effective use of assets.
  • Use six sigma or other defect elimination tools and lean tools to find solutions.
  • Collaborate with Technology regarding unit technical issues as well as determine the proper design or operation of plant assets

The Senior Process Engineer Should have:

  • Bachelor of Science in Chemical or Mechanical Engineering required.
  • 5+ years of work experience in a high-hazard chemical process
  • Excellent computer skills and be able to become highly proficient in the use of modern digital tools.
  • Proficient in Root Cause Failure Analysis (RCFA) and PSM
  • Experience working with Lean Manufacturing, Six Sigma, or Kaizen principles

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