CAD - Product Developer

Job Overview
We are seeking a versatile and skilled Product Developer who can support frame engineering, upholstery pattern development, and foam design to join our Research & Development Team. This role combines CAD frame design, upholstery pattern making, foam specification work, and hands-on sample building. The ideal candidate can work seamlessly between digital design (AutoCAD & Assyst) and physical prototyping, helping launch new products efficiently and accurately.

Primary Responsibilities
Frame Design & Engineering (AutoCAD
)

• Create, update, and maintain 2D and 3D frame drawings in AutoCAD
• Draft frame assemblies, cut parts, jig templates, mechanical components, and spec diagrams
• Interpret engineering notes, design updates, and prototype feedback
• Support frame changes during development, testing, and production launch
• Assist with mechanism layouts and mechanical interactions for motion furniture

Pattern Design & Upholstery Development (Assyst)

• Develop digital upholstery patterns in Assyst (required)
• Add seam allowances, notches, grainlines, match points, and sewing marks
• Validate patterns through physical builds on frames
• Revise patterns based on fit issues, ease requirements, or sewing feedback
• Maintain revision control, pattern libraries, and digital documentation

Foam Design & Product Comfort Development

• Assist in designing foam components for seats, backs, and arms
• Evaluate and document foam densities, ILD ratings, layering, and cut shapes
• Work with suppliers and internal teams to test comfort variations
• Update foam drawings, specifications, and part lists during development
• Verify foam fit during prototype builds and recommend improvements

Prototyping & Sample Building

• Build sample frames and assist with upholstery fit-up as needed
• Use hand tools, staple guns, and standard shop equipment
• Support sewing & upholstery teams during sample builds and pilot runs
• Identify, build, or comfort issues early and propose corrective actions

Manufacturing & Launch Support

• Work directly with plant management during early production trials
• Troubleshoot cut/sew, upholstery, or foam-fit issues on the production floor
• Provide clear communication to operators, supervisors, and engineers
• Support continuous improvement initiatives across product lines

Measurement, Data Collection & Documentation

• Measure components, record specs, and maintain technical documents
• Create and update cut part lists, BOMs, upholstery maps, and foam spec sheets
• Track and maintain accurate documentation for frame, pattern, and foam components
• Organize and maintain digital files according to development standards
• Ensure all BOM and spec data is updated consistently during the development cycle
• Communicate changes clearly across teams

Required Skills
Technical

• Proficiency in AutoCAD for 2D/3D drafting (required)
• Proficiency in Assyst (or comparable pattern-making software) for pattern design
• Understanding of upholstery construction, sewing techniques, and frame structure
• Basic understanding of foam densities, ILD, and comfort construction
• Ability to read blueprints, engineering drawings, and 3D layouts
• Experience with SolidWorks (preferred, not required)

Analytical

• Ability to visualize 3D shapes and translate them into accurate 2D patterns
• Understanding how frame, foam, and fabric interact during upholstery
• Strong accuracy in measurements and pattern/foam details
• Ability to detect design, comfort, or fit issues early

Communication & Teamwork

• Clear communication with engineers, sewers, upholsterers, foam suppliers, and plant leads
• Professional and solution-based approach when identifying errors
• Ability to collaborate across multiple departments simultaneously

Qualifications

• Experience in upholstery pattern development and CAD drafting
• Assyst (or comparable pattern-making software) experience required
• AutoCAD experience required
• Experience with foam design or upholstery comfort systems preferred
• Upholstery, sewing, drafting, or engineering background strongly preferred
• Degree not required; skill and experience are most important
• Prior furniture industry experience is a strong plus

Physical Requirements

• Lift up to 80 lbs. frequently handle ~45 lbs
• Stand, bend, move, and work in shop environments
• Assist with hands-on sample builds

Job Type: Full-time
Benefits:

• 401(k) with employer match
• Health, dental, vision, life insurance
• Monday–Friday schedule
• Overtime as needed during launch periods

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