Solar Array Manufacturing Engineer- Midland, TX

Zachary Piper Solutions is seeking a skilled and driven Solar Array Manufacturing Engineer to support the production of photovoltaic (PV) solar arrays for a leading Aerospace organization in Midland, TX. This role is focused on precision microelectronics-style manufacturing, specifically the interconnection of solar cells using advanced bonding and welding technologies.Key Responsibilities:Operate and program Hesse ultrasonic wire bonders for fine wire solar cell connectionsOperate Amada resistance welders for bus bar and interconnect weldingDevelop and optimize cleanroom assembly processes (tabbing, stringing, panel builds)Troubleshoot defects using root cause analysis and implement corrective actionsCreate and maintain process documentation, work instructions, and inspection criteriaTrain technicians on ESD protocols, safety procedures, and precision handlingConduct quality inspections aligned with aerospace standards (NASA, IPC, ECSS)Collaborate with design engineers to improve manufacturability and throughputDrive continuous improvement initiatives to support high-volume, high-reliability outputRequired Qualifications:Bachelor’s degree in Mechanical, Electrical, Manufacturing Engineering, Materials Science, or related fieldMinimum 3 years of hands-on experience in solar array manufacturing, wire bonding, or microelectronics assemblyProven expertise with Hesse ultrasonic bonding and Amada resistance welding systemsStrong understanding of PV cell interconnect design and space-grade component handlingFamiliarity with cleanroom operations, ESD controls, and aerospace quality standards (IPC-A-610, J-STD-001, NASA, ESA)Excellent problem-solving, documentation, and process optimization skillsAbility to work independently and collaboratively in a high-reliability production environmentWillingness to relocate to Midland, TX and commit to a full-time, on-site scheduleCompensation:Salary: $85,000/ year depending on experienceComprehensive Benefits: Medical, Dental, Vision, 401K, UNLIMITED PTO, Sick Leave as required by law, and HolidaysOther benefits: relocation assistance ($10,000), Restricted Stock Units, monthly meal allowance and stipend (totaling $1,000/month additional)Clearance Level: Must be eligible to work in the United States and pass a background checkLocation: 100% onsite in Midland, TXKeywords: photovoltaic solar arrays, satellite power systems, space-based cellular broadband, phased-array antennas, low-Earth orbit, high-volume manufacturing, cleanroom operations, solar cell tabbing, stringing, panel assembly, Hesse ultrasonic wire bonders, Amada resistance welders, microelectronics assembly, bus bar welding, interconnect bonding, aerospace quality standards, NASA, IPC-A-610, J-STD-001, ECSS, ESA, root cause analysis, process optimization, work instructions, inspection criteria, ESD safety, precision welding, solar cell interconnects, manufacturing documentation, environmental testing, vibration testing, thermal vacuum testing, continuous improvement, electrical schematics, mechanical drawings, assembly layouts, Restricted Stock Units, relocation assistance, meal stipend, aerospace-grade quality, satellite manufacturing, space hardware integration, solar panel mechanisms, power subsystem engineering, high-reliability production, cross-functional collaboration, technical training, defect resolution, cleanroom protocols, solar cell handling, welding calibration, equipment capability studies, Hesse, Amada, ultrasonic wire bonding for solar array assembly, ultrasonic wire bonding, solar array assembly