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Senior Mechanical Engineer Electronics Packaging

1 month ago

Redmond, Washington, United States SpaceX Full time
Job Title: Senior Mechanical Engineer Electronics Packaging

SpaceX is a pioneering company that aims to make humanity a multi-planetary species. We are seeking a highly skilled Senior Mechanical Engineer to join our team and contribute to the development of advanced electronic assemblies for satellite communications.

Responsibilities:
  • Design and develop outdoor-rated electronic assemblies from concept to volume production.
  • Interface with multiple disciplines, including RF designers, EEs, ID, Reliability, Test, Manufacturing, Supply Chain, and Logistics.
  • Define requirements and write test specifications for outdoor deployments in residential and commercial applications.
  • Drive detail mechanical design, analysis, and test to ensure product meets technical, functional, and performance requirements within cost targets.
  • Establish a development schedule for design and tooling releases for design verification builds prior to high-volume tooling release and production build start.
  • Ensure development adheres to schedule, developing proof models and prototypes as needed for test validation prior to high-dollar, multi-cavity tooling commitments.
  • Perform DFM and tooling reviews with selected vendors, ensuring tooling releases and bring-up are on schedule and parts are manufactured to specification and within cost goals.
  • PPAP sign-off for all tools prior to release for volume production.
  • Define product assembly steps and coordinate development of custom fixtures/test equipment for volume assembly with selected contract manufacturers.
  • Drive verification testing of prototypes and pre-production assemblies, and product qualification to specification for volume production release.
  • Interface with CM's manufacturing and assembly teams (overseas) to ensure box build assembly throughput rates and high reliability.
Requirements:
  • Bachelor of Science in Mechanical Engineering.
  • 8+ years of experience with electronics assemblies and box builds for high-volume production.
  • 3+ years of experience with electronics packaging for outdoor products.
Preferred Skills and Experience:
  • Masters of Science in Mechanical Engineering.
  • Highly experienced with design of electronics packaging for outdoor products and designing for RF Antennas/components.
  • Preferably experienced with GR-3108-CORE/487-CORE, or equivalent.
  • Excellent CAD design (NX preferred) and analysis capabilities; FEA/structural analysis, Thermal simulation/analysis (CFD).
  • Demonstrated knowledge of thermal-reliability implications.
  • Experienced with mechanical design for low-loss RF radomes, and design for EMI/EMC compliance.
  • Deep experience and technical expert in designing for multiple high-volume manufacturing techniques (sheet metal/die-casting, plastics injection molding, composites, finishes).
  • Extremely adept with Tolerance Analysis/GD&T for high-volume production.
  • In-depth experience with Design for Six Sigma, Production Part Approval Processes (PPAP), and highly experienced in statistical process controls.
  • Familiarity with product global regulatory certification and approvals desired.
  • Exceptional analytical and problem-solving skills.
  • Good planning and organizational skills with strong interpersonal and communication abilities.
Additional Requirements:
  • Must be available to work extended hours and weekends as needed.

SpaceX is an Equal Opportunity Employer; employment with SpaceX is governed on the basis of merit, competence, and qualifications and will not be influenced in any manner by race, color, religion, gender, national origin/ethnicity, veteran status, disability status, age, sexual orientation, gender identity, marital status, mental or physical disability, or any other legally protected status.

Applicants wishing to view a copy of SpaceX's Affirmative Action Plan for veterans and individuals with disabilities, or applicants requiring reasonable accommodation to the application/interview process should notify the Human Resources Department.