Fixed Equipment Integrity Supervisor

2 months ago

Pensacola, Florida, United States International Staff Consulting Full time

International Staff Consulting is seeking a Fixed Equipment Integrity Supervisor to oversee maintenance and inspection operations for a leading Chemical & Fiber processing company. This role is pivotal in establishing standards and guiding engineering practices and reliability initiatives concerning fixed equipment, inspection, and mechanical integrity.

PRIMARY OBJECTIVES

  • Foster a culture centered on reliability throughout the facility.
  • Identify and advocate for the short, medium, and long-term needs of fixed equipment to ensure dependable and compliant operations.
  • Lead the development and execution of fixed equipment and inspection programs that enhance equipment performance.
  • Guarantee that all operational equipment undergoes appropriate inspections in accordance with integrity protocols and regulatory mandates.

KEY DUTIES AND RESPONSIBILITIES

  • Responsible for formulating and executing a comprehensive fixed equipment inspection program that adheres to all relevant Federal, State, and local regulations, as well as industry standards.
  • Manage departmental budgeting, scope routine and turnaround tasks, oversee training and certification for inspection personnel, and coordinate all inspection activities.
  • Oversee the inspection workflow, ensuring collaboration among Corrosion, Materials, Inspection, Process, Maintenance, and Operations teams, which includes reviewing equipment design and condition data to prioritize inspection plans.
  • Supervise all aspects of the inspection team, including internal inspectors and external contractors for non-destructive testing and maintenance services.
  • Provide guidance on the Fitness for Service program to assess the remaining life and necessary actions for fixed equipment.
  • Review turnaround inspection plans and recommendations.
  • Support inspection requirements for capital projects.
  • Monitor and report on departmental Key Performance Indicators and Corporate Metrics.
  • Update and enhance inspection procedures to align with industry advancements and new regulatory requirements.
  • Offer technical support regarding quality assurance and control of equipment fabrication, modifications, and repairs to ensure compliance with engineering specifications and applicable standards.
  • Advise on operational changes that may impact the expected lifespan or mechanical integrity of pressure equipment.
  • Actively engage in turnarounds and outages, demonstrating a strong commitment to work.
  • Participate in process safety initiatives to gain insights into overpressure protection methods. Review Management of Change initiatives and provide compliance guidance.
  • Assist in preparing for periodic regulatory inspections by collaborating with all stakeholders involved in pressure equipment integrity, ensuring timely resolution of audit findings.
  • Mentor and train field-based integrity and maintenance personnel on pressure equipment integrity matters.
  • Identify and implement training programs for Fixed Equipment Inspection staff.
  • Provide ongoing performance feedback and support for team members to facilitate their professional development.
  • Ensure effective metrics are in place to evaluate and review the performance of the inspection program.
  • Maintain and assess mechanical integrity recommendations for all relevant projects, including routine Work Order Root Cause Analyses.
  • Support the development of expense and capital projects related to fixed equipment, including specification and drawing reviews, as well as contractor and supplier quality control assessments.
  • Lead incident investigations related to equipment failures when necessary.
  • Develop a long-term plan for fixed equipment reliability projects and contribute to strategic and tactical business planning to achieve site objectives.

TEAM STRUCTURE
Reports to: Mechanical Reliability Manager
Direct Reports: Area Inspectors, Contract NDE inspection services

QUALIFICATIONS

  • At least 15 years of experience in inspection or mechanical integrity roles.
  • API 510/570/653 and/or CWI Certification is required.
  • A two-year technical degree is preferred, but relevant experience may be considered in lieu of a degree.
  • Strong working knowledge of common refinery process units and damage mechanisms.
  • Ability to obtain National Board Commission (NBIC) certification.

ESSENTIAL SKILLS

  • Capable of balancing leadership duties with technical support as required.
  • Thorough understanding of reliability-centered processes, including engineering practices, incident investigation, and maintenance strategies.
  • Proven ability to manage multiple projects concurrently while establishing realistic timelines.
  • Familiarity with industry safety, process safety, and design standards.
  • Demonstrated leadership, influence, and mentoring capabilities.
  • Strong interpersonal skills with a collaborative leadership approach.
  • Excellent verbal, analytical, organizational, technical writing, and presentation abilities.
  • High energy level with effective coaching and facilitation skills, promoting teamwork.
  • In-depth knowledge of equipment reliability programs and engineering standards.
  • Proficient in Microsoft Office applications, including Excel, Word, PowerPoint, and Outlook.

This position offers a unique opportunity to contribute to a dynamic organization committed to excellence in fixed equipment integrity and reliability.

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