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Maintenance Supervisor-Inspector

2 months ago

Pensacola, Florida, United States International Staff Consulting Full time
Maintenance Supervisor/Chief Inspector Job Description

We are seeking a highly skilled Maintenance Supervisor/Chief Inspector to lead our engineering practices and reliability programs in the areas of fixed equipment, inspection, and mechanical integrity.

The successful candidate will be responsible for implementing and maintaining fixed equipment inspection programs to ensure compliance with industry standards, regulations, and RAGAGEP.

Key Responsibilities
  • Develop and implement a plant-wide fixed equipment inspection program that meets Federal, State, and local laws, industry codes, and Ascend Performance Material requirements
  • Develop a department budget, scope routine and turnaround work, provide oversight of training and certification of inspection personnel, and schedule/maintain all inspection activities
  • Assume overall responsibility for the Inspection work process, coordinating input between Corrosion, Materials, Inspection, Process, Maintenance, and Operations staff
  • Supervise all phases of the inspection staff, including Ascend Area inspectors and directs on-site contractor for NDE and run and maintain services
  • Provide input/oversight to the Fitness for Service program to determine the remaining life and need for repair, replace, or re-inspection of fixed equipment
  • Review T/A inspection plans and recommendations
  • Support capital project inspection needs
  • Maintain and report on department Key Performance Indicators and Corporate Metrics
  • Develop and revise inspection procedures to keep up with industry advancements and new code requirements
  • Provide technical support in regards to quality assurance, quality control of equipment fabrication, alteration, and repair to ensure compliance with engineering specifications, drawings, applicable codes, standards, and jurisdictional requirements
  • Advise on changes to operating conditions that could affect the expected life or mechanical integrity of pressure equipment
  • Actively support turnarounds and outages with expected work commitment
  • Participate in process safety activities to better understand overpressure protection methods used by the organization
  • Review MOC initiatives and provide guidance for approval and potential compliance issues
  • Mentor and train field-based integrity/maintenance personnel on pressure equipment integrity-related issues
  • Identify and administer training programs for Fixed Equipment Inspection personnel
  • Provide continuous performance feedback and improvement assistance for group employees to ensure their professional growth
  • Ensure adequate metrics are implemented to measure and review timely inspection program performance
  • Maintain and review mechanical integrity recommendations for all relevant projects, including routine Work Order RCA's
  • Support expense and capital project development related to fixed equipment, including specification reviews, drawing reviews, contractor/supplier QC reviews as requested
  • Lead incident investigations for incidents involving equipment failures, when requested
  • Develop a 10-year long-range plan for fixed equipment reliability projects to functional and plant management and contribute to the development of strategic and tactical business plans to achieve goals for the site
Reports to:

Mechanical Reliability Manager

Direct Reports:

Area Inspectors, Contract NDE inspection services

Qualifications

We are seeking a highly skilled and experienced professional with the following qualifications:

  • Minimum 15 years of inspection or mechanical integrity work background
  • API 510/570/653 and/or CWI Certification
  • Two-year technical degree preferred, but experience in lieu of degree will be considered
  • Possess a good working knowledge of common refinery process units and damage mechanisms
  • Have or be able to test and qualify for a National Board Commission (NBIC)
Required Skills
  • Able to balance leadership responsibilities along with technical support as needed
  • Excellent understanding and demonstrated fluency in reliability-centered processes (engineering practices, incident investigation & RCFA, maintenance processes and strategies)
  • Demonstrated ability to effectively manage multiple projects simultaneously, set aggressive but realistic schedules
  • Working knowledge of industry personnel safety, process safety, and design standards and procedures
  • Proven ability to lead, influence, and mentor staff
  • Excellent interpersonal skills and a collaborative leadership style
  • Excellent verbal, analytical, organizational, technical writing, and presentation skills
  • Excellent coaching and facilitation skills and high energy level bringing employees and teams together
  • Excellent understanding and experience with equipment reliability programs and engineering practices and standards
  • Proficient in utilizing computer and Microsoft Office applications, including MS Excel, Word, PowerPoint, and Outlook
Why is This a Great Opportunity?

This role offers a unique opportunity to join a major Chemical & Fiber processor in a dynamic and growing industry. The Pensacola, FL location offers a great quality of life, with a strong sense of community and a variety of outdoor recreational activities.