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Maintenance Operations Manager
2 months ago
The Maintenance Supervisor plays a pivotal role in ensuring the seamless operation of our highly automated solar module manufacturing plant. This position is responsible for leading a team of maintenance technicians to maintain, troubleshoot, and repair manufacturing equipment and systems, minimizing downtime and optimizing production output.
Key Responsibilities- Supervise and coordinate the activities of maintenance technicians to ensure the safe and efficient operation of manufacturing equipment and systems.
- Develop and implement predictive and preventive maintenance programs to ensure the reliability and longevity of equipment, including scheduling and conducting routine maintenance tasks.
- Lead troubleshooting efforts to diagnose and resolve equipment failures and malfunctions in a timely manner to minimize production interruptions.
- Drive LEAN manufacturing knowledge and capabilities within the Maintenance organization.
- Plan and prioritize maintenance activities based on production schedules, equipment availability, and criticality of systems.
- Coordinate with production and engineering teams to schedule equipment downtime for maintenance, repairs, and upgrades.
- Oversee the procurement of spare parts, tools, and supplies necessary for maintenance activities, ensuring adequate inventory levels and cost-effectiveness.
- Provide technical guidance and training to maintenance technicians on equipment operation, maintenance procedures, and safety protocols.
- Maintain accurate records of maintenance activities, including work orders, equipment history, and inventory usage.
- Lead the collection and analysis of equipment performance data to identify trends, patterns, and opportunities for improvement and driving improvements in OEE.
- Ensure compliance with safety regulations, company policies, and industry standards in all maintenance activities, including implementation of predictive Safety methodologies.
- Participate in the development and implementation of continuous improvement initiatives to enhance equipment reliability, efficiency, and performance.
- Collaborate with external vendors and contractors for specialized maintenance services and support.
- TPM development and implementation.
- Use of data analytics such as MTBF and MTTR for determining equipment health.
- Development of a maintenance strategy to support a 24/7/365 operation to include PM, PdM, CBM, RM.
- Development of the maintenance management system. Prior experience with SAP will be an asset.
- Setup and management of VMI, OMR spares.
- Monitoring and control of the maintenance GL accounts.
- Participation in periodic maintenance reports, budget, reviews, and forecasts.
- Participation in Capex projects identification and implementation.
- Bachelor's degree in mechanical engineering, electrical engineering, or related field preferred.
- 7+ years of experience in maintenance leadership roles within a highly automated manufacturing environment, preferably in the solar energy industry.
- Strong technical knowledge of mechanical, electrical, and automation systems used in manufacturing equipment.
- Demonstrated experience with predictive and preventive maintenance programs, root cause analysis, and troubleshooting techniques.
- Proficiency in reading and interpreting technical manuals, schematics, and blueprints.
- Excellent leadership and team-building skills, with the ability to motivate and develop a diverse team of maintenance technicians.
- Effective communication skills, both verbal and written, with the ability to interact professionally with internal stakeholders and external partners.
- Strong problem-solving and decision-making abilities, with a proactive and hands-on approach to addressing maintenance challenges.
- Strong knowledge of safety regulations, including lockout/tagout procedures, electrical safety, and confined space entry.
- Familiarity with computerized maintenance management systems (CMMS) for work order management and asset tracking.
- Ability to work flexible hours and respond to emergency maintenance situations as needed.