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Renewable Energy Metrology Expert

2 months ago


Odessa, Texas, United States SOLARCYCLE, Inc Full time
About the Role

We are seeking a highly skilled Metrology Engineer to join our team at SOLARCYCLE, Inc. as we pioneer the solar panel recycling industry.

Key Responsibilities
  • Leadership and Strategy
    • Develop and implement the strategic vision for the Metrology Department, aligning with SOLARCYCLE's mission and goals.
    • Lead and mentor a team of Metrology Technicians, fostering a culture of innovation and continuous improvement.
    • Collaborate with cross-functional teams, including R&D, Engineering, and Operations, to integrate metrology insights into broader company strategies.
  • Advanced Testing and Analysis
    • Design and oversee comprehensive testing protocols for used solar panels, including Flash tests, Electroluminescence (EL) tests, and UV Fluorescence (UVF) tests.
    • Develop and implement sophisticated data analysis techniques to assess panel functionality, efficiency, and potential for reuse or recycling.
    • Lead the creation of predictive models for panel performance and lifespan.
    • Implement specialized testing and analysis procedures to identify and assess common solar panel defects, including:
    • Snail trails caused by chemical reactions within the panel's encapsulation material.
    • Hotspots due to localized shading, dirt, or manufacturing defects.
    • Shading and shadowing effects on energy production.
    • Microcracks resulting from mechanical stress or environmental factors.
    • Delamination issues, particularly moisture-related problems affecting the back sheet.
    • Potential Induced Degradation (PID) stemming from voltage potential differences.
    • Bypass diode failures that may lead to decreased energy output or hotspots.
    • Develop and refine methodologies for quantifying the impact of these defects on panel performance and longevity.
    • Create guidelines for determining whether panels with specific defects are suitable for reuse, require repair, or should be recycled.
  • Performance Monitoring and Optimization
    • Oversee the continuous measurement and recording of power output and efficiency of deployed second-life panels in the PV1 solar powerplant.
    • Develop efficient, tech-enabled methods for regular data gathering with minimal labor.
    • Manage periodic panel swaps to test different second-life units and optimize overall plant performance.
  • Quality Assurance and Process Optimization
    • Establish and maintain rigorous quality control standards for all metrology processes and Rec1 output streams.
    • Continuously optimize testing, sorting, and repair procedures to enhance efficiency, accuracy, and sustainability.
    • Develop and implement innovative solutions for automating and scaling metrology operations.
  • Data Management and Reporting
    • Oversee the development and management of robust data collection and analysis systems.
    • Generate comprehensive performance reports and analyses for stakeholders.
    • Ensure data integrity and implement best practices for data security and management.
  • Sample Request Management
    • Oversee the management and fulfillment of all material sample requests for research or commercial product-fit exploration.
    • Create comprehensive action plans involving multiple departments to execute on sample requests in a timely manner.
    • Ensure timely and accurate delivery of samples to external parties.
  • Research and Development
    • Stay at the forefront of metrology advancements in the solar industry and related fields.
    • Initiate and lead R&D projects to enhance SOLARCYCLE's metrology capabilities and contribute to industry knowledge.
    • Collaborate with external partners and academic institutions on research initiatives.
  • Project Management
    • Develop and maintain comprehensive project plans for metrology initiatives, including timelines, resources, and budgets.
    • Utilize project management methodologies (e.g., Agile, Waterfall) to effectively lead cross-functional teams in achieving metrology-related goals.
    • Manage project scope, identifying and mitigating risks, and ensuring timely delivery of project milestones.
    • Create and maintain project documentation, including charters, status reports, and post-project reviews.
    • Coordinate resource allocation across multiple concurrent projects within the Metrology department.
    • Implement and oversee project management tools and processes to enhance efficiency and transparency.
    • Conduct regular project status meetings with stakeholders, effectively communicating progress, issues, and solutions.
    • Manage vendor relationships and contracts related to metrology equipment and services.
    • Ensure alignment of metrology projects with SOLARCYCLE's overall strategic goals and circular economy initiatives.
    • Apply continuous improvement principles to refine project management processes within the Metrology department.
  • Operational Excellence
    • Manage the metrology department's budget, resources, and equipment.
    • Ensure compliance with all relevant safety and environmental regulations.
    • Develop and maintain standard operating procedures (SOPs) for all metrology processes.
Qualifications
  • Bachelor's degree in Electrical Engineering or related field.
  • 3+ years of experience in metrology, with at least 1 year in a leadership role.
  • Deep expertise in solar panel technology, testing methodologies (including Flash, EL, and UVF tests), and industry standards.
  • Strong background in data analysis, statistical methods, and predictive modeling.
  • Proven track record of implementing innovative solutions in metrology or related fields.
  • Excellence in project management; PMP certification or equivalent experience is highly desirable.
  • Proficiency in project management software (e.g., Microsoft Project, Smartsheet, or similar tools).
  • Demonstrated ability to lead complex, multi-stakeholder projects in a technical environment.
  • Strong communication skills with the ability to translate technical information for various audiences.
  • Skilled in persuasion and collaboration to influence positive outcomes across many departments.
  • Experience with advanced metrology equipment and software platforms.
  • Familiarity with circular economy principles and sustainability practices in the renewable energy sector.
  • Experience with Microsoft Excel and ERP systems or databases.
Physical Requirements
  • Ability to lift and carry moderately heavy equipment and panels.
  • Comfort working outdoors in various weather conditions.
  • Flexibility to stand, bend, and kneel for extended periods during testing and repair activities.
  • Ability to become forklift certified.
Supervisory Responsibilities
  • Initially, you will not have direct supervisory responsibilities. As the department grows, you may be asked to hire and supervise a small team of Test and Metrology Technicians, with the opportunity to expand the team based on RE-USE panel testing demand.