Quality Assurance Strategist
4 weeks ago
Job Title: Quality Director
Job Summary:
The Director of Quality is responsible for leading the Quality Assurance team in achieving short and long-term quality improvement objectives. This role will oversee the development and deployment of quality assurance and quality control policies, procedures, and objectives to ensure alignment with customer requirements and relevant regulatory standards.
Key Responsibilities:
- Develop and deploy quality assurance and quality control policies, procedures, and objectives.
- Lead, oversee, and develop the Quality Assurance teams.
- Cultivate a comprehensive understanding of products and processes to effectively analyze and interpret customer issues.
- Initiate and monitor continuous improvement activities, including customer corrective actions, internal corrective/preventive actions, error-proofing, and scrap reduction.
- Define goals and metrics for the QA department.
- Analyze and communicate quality metrics, trends, and performance to the Senior Leadership Team.
- Cultivate and sustain relationships with customers, vendors, and regulatory bodies to ensure adherence to standards.
- Collaborate with Procurement to monitor supplier performance and establish, implement, and maintain supplier auditing processes.
- Support the implementation of the QF88 process for new process or equipment implementation projects.
- Ensure the company adheres to the quality standards established by regulatory agencies, ISO 9001, AS9001, and customer specifications.
- Prepare annual budget outlining departmental expenditures.
- Recommend new equipment purchases for Department use or quality improvement.
- Write Capital Expenditure Requests to justify new capital purchases.
- Ensure PPAPs and other revalidation requirements are executed as defined by customers.
Requirements:
- Lead successful process improvement initiatives using continuous improvement methodologies and root cause analysis.
- Utilize proven leadership skills to mentor, develop, and enhance the knowledge, skills, and abilities of the QA departments.
- Exhibit strong project management skills, including task prioritization, meeting deadlines, and managing multiple projects concurrently.
- Excellent leadership skills, able to effect change throughout all levels of the organization.
- Knowledge of metallurgical nonferrous metals and their applications.
- High energy level, comfortable performing multifaceted projects in conjunction with day-to-day activities.
- Excellent communication skills; written and verbal.
- Resourceful and well organized.
Knowledgeable of problem-solving tools:
fishbone diagrams, 5-why's, scatter diagram, histogram, check sheet, control charts, Pareto chart, DMAIC, flow charts, FMEA, kaizen, affinity diagram PDCA, root cause analysis, cause and effect diagram, process mapping.
Experience using the following statistical tools: process capability studies, DOE, Gauge R&R, PPAP, SPC
Education:
Bachelor's degree in Quality, Engineering, or related field.
ASQ Certified Manager of Quality/Organizational Excellence preferred.
At least 10 years' experience in a manufacturing environment as a Quality Director or Manager role.
Preferably hold a Six Sigma Black Belt or Green Belt certification.
Experience in casting, rolling, extrusion, slitting, fabrication, and cleanroom processes.
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