Manufacturing Process Optimization Engineer
3 days ago
Dover is a diversified global manufacturer with annual revenue of over $8 billion, delivering innovative equipment and components, specialty systems, consumable supplies, software and digital solutions, and support services through five operating segments: Engineered Products, Clean Energy & Fueling, Imaging & Identification, Pumps & Process Solutions and Climate & Sustainable Technologies.
We combine global scale with operational agility to lead the markets we serve. Recognized for our entrepreneurial approach for over 60 years, our team of approximately 24,000 employees takes an ownership mindset, collaborating with customers to redefine what's possible. Headquartered in Downers Grove, Illinois, Dover trades on the New York Stock Exchange under "DOV." Additional information is available at dovercorporation.com.
Job Description:Estimated Salary Range: $120,000 - $180,000 per year
The Advanced Manufacturing Machining Engineer is responsible for executing the manufacturing roadmap for optimizing machining processes, proper use of equipment, design specifications, setup reviews, and new control strategies. This role includes leading new equipment purchases, implementing manufacturing improvements, and supporting workforce efficiency through strategic initiatives.
Responsibilities:- Support and partner with Operations to drive improving Overall Equipment Effectiveness (OEE) through initiatives such as Single-Minute Exchange of Dies (SMED), Total Productive Maintenance (TPM), etc., for new and existing equipment.
- Work on corporate strategy to collaborate with Operations to drive productivity by internalizing spend on new capital expenditures and existing equipment by maximizing machine utilization.
- Lead SMED events and Site CNC technology assessments, manage site improvement activities.
- Partner with Operations to support the maturity journey for the Machining Excellence Playbook.
- Provide technical development and deployment for new technologies related to machining to drive productivity improvements.
- Drive and support machining strategy on productivity improvement by maximizing asset utilization.
- Assist in the evolution of equipment and perform acceptance evaluations accordingly.
- Identify, recommend, procure, and install machine shop equipment, ensuring all equipment is thoroughly maintained and calibrated.
- Support workforce utilization, space requirements, workflow, and design layout of equipment and workspace for maximum efficiency.
- Continuously improve and provide recommendations on upgrading equipment to maximize asset utilization.
- Interface with tooling suppliers to ensure proper tooling for production and work with suppliers to develop better cutting tools for specific product applications.
- Develop machining capability in-house while enhancing machine functionality.
- Identify, develop, and deploy new machining methods (or refine existing) to improve quality, reduce cost, and optimize build schedules.
- Utilize lean manufacturing methodology for process development and problem-solving.
- Perform root cause analyses when non-conformances are identified and deploy corrective actions.
- Help manufacturing achieve safety, quality, efficiency, and throughput goals by identifying opportunities to improve.
- Apply project management skills and tools to lead and support capital equipment/improvement projects.
- Investigate equipment performance and identify problems for corrective actions and solutions.
- Write and revise user requirement specs, functional requirements, design specs, qualifications, etc.
- Support factory and site acceptance tests, machinability studies, and validation protocols.
- Review and approve Process Failure Mode and Effects Analysis (PFMEA), Design FMEA, Production Part Approval Process (PPAP), Standard Operating Procedures (SOP), and ensure manufacturing and operations comply with.
- Utilize continuous improvement methodology to improve internal processes.
- Interact constructively across the organization to identify issues and implement improvements.
- Support new products and process launches.
- Bachelor's degree in mechanical, electrical, or manufacturing engineering, industrial technology, or equivalent mix of education and experience.
- Minimum five years' experience in manufacturing engineering directly working with machining processes.
- Experience setting up and operating state-of-the-art machining equipment.
- Extensive experience in machining and maintenance.
- Well-versed in standard machine shop manufacturing processes and setups.
- Strong experience with SolidWorks or another mechanical CAD system.
- Highly experienced with various precision conventional and advanced metrology systems (photogrammetry, CMMs, 3D imaging).
- Strong commitment to proper safety precautions in design and practice.
- Strong understanding of Lean concepts.
- Excellent interpersonal and influencing skills to interact with other departments.
- Ability to multi-task and perform in a dynamic environment.
- Strong sense of urgency, accountability, and highly objective-oriented.
- Highly organized and efficient in approaching tasks, a self-starter with the ability to problem-solve.
- Clear, concise, and articulate communication skills – verbal, written, and listening.
- Strong team player, work ethic, and commitment to winning the right way.
- Strong analytical skills, ability to think big, act small, and scale fast.
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