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Senior Manufacturing Solutions Engineer

2 months ago

Suwanee, Georgia, United States EnerSys Full time
Company Overview
EnerSys stands as the global frontrunner in stored energy solutions tailored for industrial applications. With a robust network of over thirty manufacturing and assembly facilities across the globe, we cater to more than 10,000 clients in over 100 nations. Our headquarters are strategically positioned in Reading, PA, USA, complemented by regional offices in Europe and Asia.

Role Summary
In this pivotal role, you will design and execute manufacturing strategies that adhere to essential lean principles. Your responsibilities will include:
  • Planning and refining production methodologies while estimating timelines to achieve production objectives.
  • Innovating automation solutions that enhance assembly and manufacturing processes.
  • Serving as a manufacturing process authority to propel improvements in both process and product design.
  • Delivering results-oriented technical support across all manufacturing operations.

Key Responsibilities
• Set improvement targets that drive world-class performance within the organization. Monitor progress through relevant reports and metrics, ensuring effective execution via Key Performance Indicators (KPIs).
• Supervise product manufacturing and process optimization efforts. Assess product and material flow, cycle times, and quality to identify areas for enhancement.
• Investigate, assess, and implement cutting-edge manufacturing techniques and equipment to bolster our manufacturing capabilities. This includes developing cost-effective, appropriately sized automation solutions.
• Provide direct assistance for automated assembly and testing systems within the manufacturing landscape.
• Collaborate with various departmental representatives to ensure that manufacturing operations align with schedules, fulfill sales orders, meet inventory needs, and exceed customer expectations.
• Develop, revise, and enforce operational and quality control protocols, ensuring compliance and proactive leadership of the manufacturing engineering team to foster continuous improvement.
• Explore and create information system solutions, control systems, and testing methodologies to enhance production data collection, process automation, and reporting.
• Advocate for continuous improvement initiatives and contribute insights on processes, materials, and services to support innovation.
• Guide engineering teams on product structure for new and existing items to ensure optimal routing and flow through production. Review Engineering Change Orders (ECOs) and Bills of Material (BOMs).
• Engage in product development reviews to provide manufacturing insights on design for manufacturability and assembly, facilitating the transition from development to production.
• Promote a culture of continuous improvement and maintain respectful communication within the team.
• Contribute to team objectives by achieving related outcomes as necessary.

Qualifications
To excel in this position, candidates should possess:
  • A Bachelor’s degree in engineering or a related discipline.
  • A minimum of five years of hands-on manufacturing experience in designing and implementing manufacturing processes and equipment.
  • Experience with automation controls design or system development in a manufacturing context.
  • Proficiency in 2D and 3D solid modeling is preferred.
  • Demonstrated success in process improvement initiatives, including design of experiments (DOE).
  • A strong grasp of Lean manufacturing principles, ISO quality standards, and mechanical and electrical assembly processes.
  • Advanced proficiency in software systems, including Word, Excel, SharePoint, Visio, and statistical analysis tools.
  • Familiarity with ERP/MRP systems (SAP) is advantageous.
  • Knowledge of control systems and electrical testing is preferred.
  • Exceptional multitasking abilities, attention to detail, and strong communication skills.
  • Capability to thoroughly document processes, procedures, and training materials.