Senior Thermoforming Process Specialist

2 weeks ago


Cedar Rapids, Iowa, United States Gables Search Group Full time
Position Overview:

We are looking for a knowledgeable and experienced Senior Thermoforming Process Specialist to join our dynamic team at Gables Search Group. This role requires a solid educational background and hands-on experience in thick gauge thermoforming.

Key Responsibilities:
As a member of the Manufacturing Engineering team, you will be tasked with:

  • Leading the initiation of forming and trimming processes for thermoformed components at our advanced manufacturing facility.
  • Ensuring the successful start-up of new equipment and processes, including the specification, procurement, installation, and operational launch of assets.
  • Conducting safety risk assessments and managing the safety lifecycle during the development and implementation phases.
  • Staying informed about industry advancements and technological trends.
  • Providing technical training and support for thermoforming and trimming operations.
  • Identifying training needs for technical staff and developing appropriate training plans.
  • Coordinating and directing initiatives aimed at improving thermoforming and trimming processes.
  • Collaborating with the plant Leadership Team to develop plans for Overall Equipment Effectiveness (OEE) and quality enhancements.
  • Managing Corrective Action Requests (CAR) and overseeing capital project activities.

Production Support Responsibilities:
In addition to start-up duties, you will also:

  • Offer technical support for manufacturing challenges related to thermoforming and trimming.
  • Lead process improvement initiatives to resolve emerging issues.
  • Employ the Plan, Do, Check, and Adjust methodology for daily improvements.
  • Utilize lean methodologies, such as Kaizen, to foster process enhancements and sustain improvements through daily coaching.
  • Analyze operational data to make informed decisions and ensure scheduled audits are conducted.
  • Provide engineering support to maintain production efficiency, including assistance with facility and equipment maintenance.

Qualifications:
To be successful in this role, candidates should possess:

  • A Bachelor's degree in Engineering, preferably in Mechanical Engineering or a related discipline.
  • A minimum of 5 years of experience in manufacturing roles with a focus on safety and process improvement.
  • Strong analytical skills and proficiency in standard software tools, including Excel.
  • Hands-on knowledge of thick gauge sheet thermoforming and experience with Lean Methodologies.
  • Familiarity with robotics, particularly Fanuc, and knowledge of GD&T ANSI Y14.5 and basic metrology methods is preferred.

If you are passionate about process engineering and continuous improvement, we encourage you to consider this opportunity with Gables Search Group.



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