Senior Product Engineer

4 days ago

McKinney, Texas, United States RTX Full time
Job Summary:

We are seeking a highly skilled Senior Product Engineer to join our team in the Texas Materials and Process department. As the primary point of contact for all Process and Product Development for production program(s) and/or developmental effort(s), you will work closely with process engineering, as well as all the various engineering disciplines to produce microelectronics used in cutting-edge military and defense-related hardware.

Key Responsibilities:

Utilize established statistical process control techniques, experimental designs, material, and mechanical design analysis to identify root cause and corrective action for systemic production and design issues. Implement process improvements to drive down cost and improve yields. Responsible for assembly methods, material selection, and process development for current and next-generation technologies, with a heavy emphasis on hands-on, material properties, and automated assembly. Evaluate materials, equipment, and processes, including qualification, acceptance testing, and specification development; interface with key internal and external suppliers to resolve technical issues. Interface with all the various functions, including Quality, Reliability, Electrical, Mechanical, Systems, Manufacturing, and Operations. Flexibility to support on-call and on-site production (if needed). Eligible to receive OT for support beyond core hours.

What You Will Learn:

Assembly processes and hands-on understanding of equipment used for assembly. Design guidance and Design for Manufacturing and Assembly (DFMA). Origination of assembly instructions and the translation of the technical data package to the manufacturing data package. Analysis of product quality and process controls. Evaluation of non-conforming hardware. Qualification of a product to military standards.

Qualifications:

Typically requires a Bachelor's in Science, Technology, Engineering, or Mathematics (STEM preferred) and a minimum of 5 years of prior engineering experience. Ability to work in a clean room environment. The ability to obtain and maintain a U.S. government-issued security clearance is required. U.S. citizenship is required, as only U.S. citizens are eligible for a security clearance.

Preferred Qualifications:

Experience with microelectronic and circuit card assembly, including surface mount technology (SMT), component under fill, staking, and solvent cleaning processes. Experience with environmental stress and screening - thermal cycling, acceleration, leak detection, etc. Experience with running designed experiments (DOEs), statistical data handling and analysis. Experience with root cause/corrective action and problem-solving methodologies. Proficiency in documentation & analysis of engineering drawings, understanding of CAD Software, and presenting analysis results. Knowledge of advanced adhesives, solders, plating schemes, environmentally protective coatings, and other materials used in the assembly of military-grade and space-qualified hardware. Knowledge of non-destructive testing – SEM, EDS, FTIR, XRF, X-ray, etc. and destructive testing – shear, pull, peel, and tensile strength testing. Knowledge of MIL-STD-833, MIL-PRF-38543, J-STD, IPC, and JEDEC standards and test methods.

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