Quality Assurance Engineer

2 weeks ago

Waukegan, Illinois, United States Astronics Full time

Quality Assurance Engineer (Onsite)

Company: Astronics Subsidiary Astronics CSC

Location: Waukegan, IL

Overview:

Astronics Connectivity Systems and Certification is a recognized leader in providing in-flight entertainment and connectivity (IFEC) solutions for the aviation industry. With a robust portfolio, Astronics CSC has successfully collaborated on numerous projects aimed at enhancing commercial and business aircraft with advanced passenger power systems, IFEC navigation, communication, and safety systems. The organization prides itself on its high customer satisfaction and long-standing partnerships with industry leaders, employing over 300 professionals and earning accolades as one of Chicago's Best and Brightest Employers.

Position Summary:

The Quality Assurance Engineer plays a crucial role in maintaining the quality of components, products, and manufacturing processes to ensure compliance with established internal standards, customer expectations, and relevant industry regulations.

Key Responsibilities:

  • Develop, report, and monitor manufacturing quality metrics (Quality Assurance Reports).
  • Oversee and communicate designated quality initiatives and performance indicators.
  • Conduct troubleshooting, root cause analysis, and problem-solving for quality-related issues on the manufacturing floor.
  • Manage daily quality operations, including inspections of incoming materials, in-process checks, sub-assembly, and final product evaluations.
  • Ensure the resolution of corrective actions and verify their effectiveness.
  • Assist the Quality Manager/Supervisor in the establishment and maintenance of the Quality Management System.
  • Facilitate the introduction and validation of new products in manufacturing, collaborating with multidisciplinary teams including Engineering, Supply Chain, and Production.
  • Provide training and support to Quality Inspectors to ensure adherence to quality management system requirements.
  • Support the Compliance and Regulatory department by conducting audits, addressing audit findings, and implementing corrective and preventive actions.
  • Analyze defective products and customer returns, providing solutions to address complaints.
  • Identify and recommend improvements to enhance productivity and reduce costs and waste.
  • Ensure compliance with all ethical and legal standards.
  • Possess working knowledge of ISO/9001/14000/13485 and AS9100 processes.

Qualifications:

Required:

  • Associate's degree with a minimum of 3 years of experience in a manufacturing setting.
  • Familiarity with Design and Process FMEA.
  • Proficient in Quality Core Tools: APQP, PPAP, Control Plans, and Process Flow.
  • Experience in problem-solving methodologies such as Ishikawa, 5W 1H, and Failure Tree Analysis.
  • Demonstrated experience in implementing Corrective and Preventive Actions.
  • Knowledge of First Time Quality, Production Efficiency, and Schedule Attainment.
  • Experience in production and material control in complex, high-mix, low-volume environments.
  • Proficient in Statistical Process Control and Process Validation/Verification.
  • Proficient in Microsoft Office Suite: Outlook, Excel, PowerPoint, Word.
  • Experience in customer and supplier interactions, as well as engagement with senior management.

Preferred:

  • Bachelor's Degree in an Engineering discipline.
  • Experience in Project/Program Management.
  • Familiarity with design software such as SolidWorks, ProEngineer (ProE), or AutoCAD.
  • Six Sigma certification (Green Belt or higher).
  • CQE/ASQ Certification.
  • Background in industries such as Wire and Cable, Connectors, Aerospace, or Technical Medical products.

Benefits:

Astronics CSC offers a comprehensive benefits package, including health, dental, and vision insurance, 401K plans, employee stock purchase options, and generous paid time off.

Commitment to Diversity:

Astronics CSC is an equal opportunity employer, committed to fostering an inclusive environment for all employees.

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