Lean Manufacturing Engineer

4 weeks ago

Brookshire, Texas, United States Waaree Solar Americas Inc. Full time
Job Summary

We are seeking a highly skilled Lean Manufacturing Engineer to join our team at Waaree Solar Americas Inc. The ideal candidate will possess a strong background in manufacturing processes and a passion for Lean Manufacturing. You will collaborate closely with cross-functional teams to implement improvements, streamline operations, and drive innovation in our manufacturing processes.

Key Responsibilities
  • Develop and implement comprehensive Lean programs to improve manufacturing processes and efficiency.
  • Lead and coach teams on the use and adaptation of Lean methodology and tools, including GEMBA, MMF, CCF, Standard Work, 5S, TPM, Kaizen, Strategy Deployment, and Visual Process Control.
  • Partner with functional leaders to assess current processes and identify opportunities for improvement, execute action plans, and follow up to ensure achievement of enterprise goals.
  • Define and implement transformation plans for process improvements at the site.
  • Facilitate plant-wide Kaizen events aligned with the facility's 3-5-year plan.
  • Standardize training documents, audit forms, and other tools.
  • Maintain professional and technical knowledge through outstanding Lean manufacturing benchmarking and personal growth and development.
  • Lead, provide, and drive the application of Lean Principles and Methods in all aspects of the business, including potential supply chain partners.
  • Drive teams toward improved waste elimination in manufacturing and business processes.
  • Work with leadership to identify opportunities for improvement.
  • Develop and maintain a Lean Program Calendar system to plan, support, and execute events, including follow-up on open items.
  • Lead and coach Managers and Supervisors in the daily review of KPIs, accountability charts, and GEMBA, developing clear and specific cadence at each level of organization.
  • Collaborate with various internal departments, senior management, and external stakeholders to ensure effective communication, training, and education on Lean matters.
  • Work with Supply Chain and Quality to drive Lean methodology through the entire supply chain.
  • Collaborate effectively with cross-functional teams, including Production, Quality Assurance, Supply Chain, and Engineering, to drive alignment and achieve shared objectives.
Requirements and Qualifications
  • Bachelor's degree in Industrial, Manufacturing, or equivalent engineering discipline preferred.
  • At least 8 years of experience in a Manufacturing environment, preferably a highly automated operation.
  • Minimum of 4 years of experience in implementing Lean Manufacturing principles in a dedicated Lean role while working in a manufacturing environment, inclusive of experience working with TPS principles.
  • Coaching/Mentoring experience.
  • Proficiency in Lean manufacturing principles and other continuous improvement tools, including GEMBA, MMF, CCF, Standard Work, 5S, TPM, Kaizen, Strategy Deployment, Visual, Process Control.
  • Excellent analytical and problem-solving skills, with the ability to troubleshoot complex technical issues and implement effective solutions.
  • Effective communication and interpersonal skills, with the ability to collaborate across departments and influence stakeholders at all levels of the organization.

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