Quality Engineer

2 days ago

Grand Rapids, Michigan, United States Lakeland Monroe Group Full time
Job Title: Quality Engineer

Lakeland Monroe Group is a world-class supplier of decorative, precision, and functional plastics for the Automotive Industry. Our team is dedicated to solving your manufacturing challenges. With over 30 years of industry experience, our team strives to exceed our customer's expectations, every day.

We are expanding, purchasing new facilities, adding new customers, and embracing growth. To achieve our vision of a world-class corporation, we need people to join us who are passionate about continuously creating a safer, friendlier, and more productive work environment.

Job Summary:

This multifaceted job includes the ability to understand and implement Quality Science and Statistical Process Control into the manufacturing environment. This position is involved with pre and post product and process design work, in-house process verifications, and the entire PPAP and Quality documentation process.

Responsibilities:
  • Support manufacturing operations for all quality activities and provide accurate and timely information, data, and reports as requested.
  • Provide presence on the production floor and develop positive relationships with manufacturing personnel. Attend all production meetings as scheduled.
  • Timely review and disposition of all non-conforming material.
  • Participate in PSO and capability runs to verify that new projects meet part design and quality requirements through review of capability run results.
  • Own customer and internal quality concerns from receipt to closure. Lead investigation to determine root cause using 8D or 5-Why problem-solving tools. Implement permanent corrective actions. Verify implementation and standardization across the plant.
  • Conduct weekly 8D review meetings and drive closure of Customer Concerns.
  • Work in conjunction with the Product Launch Engineers to maintain PFMEAs, Control Plans, Process Flows, and inspection check sheets to ensure customer-specific specifications and standards for products, application, and documentation are included after launch.
  • Own quality-related goals and drive improvement to key measures.
  • Participate in lean initiatives, including 6 Sigma, CIA's, 5S, and standardized work. Suggest, document, and implement ideas to increase personal, departmental, and plant efficiency.
  • Anticipate problems and work to eliminate them before they happen.
  • Oversee the quality control of painted and finished products, ensuring compliance with customer specifications and industry standards.
  • Monitor and audit paint application processes, ensuring consistent quality in areas such as thickness, adhesion, color matching, and texture.
  • Perform root cause analysis for paint-related defects, including issues like orange peel, runs, overspray, and color inconsistencies, and implement corrective actions.
  • Work closely with the production team to optimize paint line processes, reducing waste and improving efficiency without compromising quality.
  • Develop and maintain control plans and inspection processes specific to painting operations, ensuring compliance with customer-specific requirements.
  • Ensure paint material handling and storage practices meet quality standards, including proper mixing, filtration, and application processes.
  • Lead paint-related quality audits and inspections, ensuring adherence to both internal and external quality standards.
  • Track and analyze paint-related quality data, identifying trends, areas for improvement, and providing reports to management.
  • Participate in the selection and testing of new paints or coatings, ensuring they meet durability, aesthetic, and performance specifications.
  • Maintain up-to-date knowledge of industry best practices for paint applications, including new technologies, environmental regulations, and customer-specific requirements.

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