Senior Process Engineer

2 weeks ago


Reston, Virginia, United States IKO North America Full time
Job Title: Senior Process Engineer

IKO North America is a leading manufacturer of roofing and building materials, with a strong commitment to quality, integrity, and trustworthiness. We are seeking a highly skilled Senior Process Engineer to join our team and contribute to our success.

Job Summary:

The Senior Process Engineer will be responsible for developing and implementing manufacturing strategies and processes to optimize efficiency, reduce costs, and improve product quality. This role will involve collaborating with cross-functional teams, leading process improvement projects, and evaluating existing manufacturing processes and equipment.

Key Responsibilities:
  • Develop and implement manufacturing strategies and processes to optimize efficiency, reduce costs, and improve product quality.
  • Collaborate with cross-functional teams, including design engineers, quality engineers, and production personnel, to ensure smooth production operations and timely delivery of products.
  • Lead and participate in process improvement projects, utilizing Lean Manufacturing and Six Sigma methodologies to identify and eliminate waste, improve productivity, and enhance product quality.
  • Evaluate existing manufacturing processes and equipment, identifying opportunities for improvement and implementing changes to enhance efficiency and productivity.
  • Conduct root cause analysis and implement corrective actions to resolve production process upsets.
  • Develop and maintain manufacturing documentation, including work instructions, process flow charts, and standard operating procedures (SOPs).
  • Train and mentor junior process engineers, production supervisors, and A-level operators.
  • Stay updated with the latest advancements in manufacturing technology, processes, and industry best practices.
Requirements:
  • 8-10 years of hands-on process engineering experience in a manufacturing environment.
  • Wet formed fiberglass mat process or equivalent experience.
  • Bachelor's degree in chemical or mechanical engineering or a related field. A master's degree is preferred.
  • Proven track record of implementing process improvement initiatives and driving operational excellence.
  • Familiarity with SPC (statistical process control) is a requirement.
  • Strong knowledge of manufacturing principles, practices, and standards.
  • Proficient in Microsoft Office (Excel, Word, PowerPoint).
  • Strong detailed-oriented technical writing skills.
  • Ability to lead junior process engineers, co-op, or interns.
  • Certification in Lean Six Sigma is preferred.
Benefits:

IKO North America offers a competitive compensation package, health care, a progressive and challenging workplace, and a commitment to teamwork and integrity. We are an equal opportunity employer and welcome applications from people with disabilities. Accommodations are available on request for candidates taking part in all aspects of the selection process.



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