Senior Process Engineer

3 days ago


Reston, Virginia, United States ZM Trucks Full time

Job Title: Senior Process Engineer

ZM Trucks is seeking a highly skilled Senior Process Engineer to optimize and improve manufacturing processes, ensuring efficiency, quality, and cost-effectiveness. This individual will work within the automotive manufacturing environment, collaborating with cross-functional teams to develop and implement manufacturing strategies for new and existing products.

Key Responsibilities:

Process Development & Improvement:

  • Develop, optimize, and refine manufacturing processes to increase productivity, reduce waste, and improve product quality.
  • Conduct root cause analysis on process-related issues, implementing corrective actions as needed.

New Product Launch Support:

  • Work closely with the design, product development, and quality teams to ensure new products are manufacturable, scalable, and meet quality standards.
  • Lead the introduction of new processes or modifications to existing processes to support product launches.

Process Validation & Documentation:

  • Ensure processes are well-documented, controlled, and validated according to automotive industry standards.
  • Develop and maintain manufacturing process documentation (e.g., process flow diagrams, PFMEAs, control plans, work instructions).

Continuous Improvement & Lean Initiatives:

  • Lead and participate in continuous improvement initiatives, such as Lean Manufacturing, Six Sigma, and Kaizen projects.
  • Implement best practices in manufacturing to reduce cycle time, improve first-pass yield, and enhance throughput.

Team Collaboration & Leadership:

  • Collaborate with maintenance, quality control, and production teams to ensure smooth operations and adherence to safety protocols.

Safety & Compliance:

  • Ensure all processes comply with environmental, health, and safety regulations, as well as automotive industry standards.
  • Identify and mitigate risks within manufacturing processes, promoting a culture of safety and accountability.

Equipment & Tooling:

  • Collaborate with suppliers and vendors for new tooling, equipment upgrades, and technology adoption.
  • Monitor equipment performance and recommend preventative maintenance strategies.
  • Other duties as assigned.

Qualifications:

  • Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field.
  • Minimum of 7-10 years of experience in process engineering, with a focus on automotive manufacturing.
  • Proven experience with Lean Manufacturing, Six Sigma, or other continuous improvement methodologies.
  • Extensive knowledge of automotive industry standards (e.g., ISO/TS 16949, IATF).

Preferred Certifications:

  • Six Sigma Green Belt or Black Belt certification.
  • Lean Manufacturing certification.

Work Environment:

  • Primarily office-based, but frequent visits to the production floor are required.
  • May occasionally require travel to suppliers, manufacturing integrators or other production sites.


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