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Industrial Engineer

2 months ago

Philadelphia, Pennsylvania, United States Amuneal Manufacturing Corp Full time
Job Title: Senior Industrial Engineer

Amuneal Manufacturing Corporation is seeking a highly skilled Senior Industrial Engineer to lead the technical efforts of the Heat Treat Department. As a key member of our Technical Products Division, you will be responsible for the technical leadership of the heat treat department and the creation and implementation of its Preventative Maintenance, Reactive Maintenance, and Capital Improvement plans.

Key Responsibilities:

  • Provide technical expertise in all areas of Heat Treat, including furnace designs and components, heat delivery, electronic controls, process gases, blowers and ventilation, water cooling, data logging, run chart interpretation, part fixturing, and more.
  • Design, maintain, and troubleshoot complex high-power systems, analyzing, proving-out, and documenting each critical step on our heat-treat process.
  • Oversee, execute, and train others on the Preventative Maintenance program for the Heat Treat Department.
  • Direct the Heat Treat Technician to perform repair, maintenance, and improvement work to the equipment in the Heat Treat Department.
  • Develop and implement new electrical controls systems and improve existing systems, creating electrical schematics and panel drawings while maintaining a focus on industry standards and compliances.
  • Evaluate, recommend, develop budgets, oversee, and manage various capital improvement projects related to the heat treat department.
  • Ensure relevant drawings, work instructions, and procedures are up to date and accessible, and document processes and procedures when missing, compliant with ISO9001 requirements and Amuneal's Quality Management System (QMS).
  • Monitor furnace run charts and cylinder test results to verify production runs meet customer requirements, perform statistical analysis of data to detect outliers and issues, and report any anomalies to Technical Products Leadership.
  • Develop and maintain a system for assessing furnace performance and communicating that performance to management.
  • Use data-driven decision making, including collection, analysis, and summarizing data, and making recommendations to leadership based upon that data.
  • Provide technical support to Amuneal Thailand Corporation, Ltd. (ATCL) as warranted, with occasional travel to Thailand required.
  • Provide technical support and training to all employees assigned to our HT facility.
  • Develop and implement a series of fail-safe processes for each critical process step in the daily operation of our hydrogen furnaces.
  • Verify LOTO and Confined Spaces programs correctly implemented and facilitate their annual review.
  • Support business needs for safety and environmental reporting and compliance.

Requirements:

  • Ability to read and interpret electrical and mechanical drawings and schematics.
  • Proficiency in electrical and mechanical troubleshooting.
  • Proficiency in PLC programming and relay logic.
  • Demonstrated understanding of system operating requirements, safety risks, and equipment and material limitations.
  • Strong written and verbal communications skills required for a team-oriented environment.
  • Ability to define problems, collect data, establish facts, and draw valid conclusions.
  • Familiarity with and a working understanding of AMS2750, NADCAP, ISO9001, NFPA 86, NEC, Confined Space protocol, LOTO, etc.
  • Proficient with MS Office Suite including Excel, Word, and Outlook.
  • Perform basic plumbing, electrical wiring, welding, and soldering.

Education and Experience:

  • Bachelor's Degree in Industrial Engineering, Mechanical Engineering, and Electrical Engineering strongly preferred.
  • 5+ years of experience working in a Heat-Treating facility.
  • Demonstrated experience troubleshooting, process controls, electrical equipment, PLC programs, HMI applications, sensors, valves, SCR's, elements, vacuum pumps, thermocouples, and chart recorders.

Physical/Visual/Mental/Environmental Factors:

  • Lifting/Carrying up to 30 lbs.
  • Pushing/Pulling up to 30 lbs.
  • Working in a facility where temperatures can exceed 100°F in the summer.
  • Exposure to high-risk equipment.
  • Occasional exposure to hazardous materials, chemicals, and/or fume.