Maintenance Manager

2 weeks ago

GA United States Nichiha USA, Inc Full time
Job Title: Maintenance Manager

At Nichiha USA, Inc, we are seeking a highly skilled Maintenance Manager to lead our maintenance team in delivering reliable maintenance processes and ensuring the optimal performance of our equipment.

Job Summary:

The Maintenance Manager will be responsible for developing and implementing maintenance methods and procedures to reduce downtime, minimize operating costs, and optimize the utilization of technicians, materials, and assets. This role will also involve leading and developing maintenance staff to achieve departmental objectives, including scheduling, performance management, and training.

Key Responsibilities:
  • Drive safety to zero injuries and support a plant safety-focused culture.
  • Plan, develop, and implement maintenance methods and procedures to reduce downtime and minimize operating costs.
  • Lead and develop maintenance staff to achieve departmental objectives, including scheduling, performance management, and training.
  • Identify and acquire needed maintenance resources, whether through direct staffing or contractors.
  • Develop and maintain departmental budget, including forecasting needed resources and expenses, selecting vendors and suppliers, and quickly identifying and communicating any cost overruns.
  • Partner with manufacturing teams to deliver production targets and quality objectives.
  • Provide technical expertise to increase the number of zero breakdown machines, reduce breakdown re-occurrences, and increase Mean Time between Failure (MTBF).
  • Coordinate processes to develop and train maintenance, manufacturing operators, and support leaders.
  • Coordinate effective maintenance to deliver reliable maintenance processes, including 5S, Visual Factory, and spare parts inventories for all new and existing equipment as well as equipment modifications.
  • Drive improvements during equipment changes to deliver new procedures, breakdown reduction, root cause analysis, and avoid risks and hazards.
  • Maintain an integrated maintenance master plan utilizing quantitative information consistent with business goals.
  • Provide coordination of support services for machining, welding, electrical, and miscellaneous contracted services.
  • Implement processes to comply with safety, good housekeeping, quality, and related regulatory requirements.
Requirements:
  • Must have experience with and understanding of complex mechanical processes and the importance of minimizing process variation.
  • Experience leading a team using a CMMS system to drive maintenance processes and results.
  • Experience managing maintenance teams and supporting autonomous manufacturing teams as they deliver continuous improvements.
  • Experience with TPM (Total Productive Maintenance) Pillars - Autonomous and Effective Maintenance in a process environment is preferred.
  • Applied working knowledge of time, condition, and predictive-based maintenance processes.
  • Experience managing P.M. (Preventative Maintenance) practices.
  • Proven track record coaching, mentoring, and motivating and managing employees' skills development.
  • Demonstrated experience proactively leading and coaching teams to solve problems, utilizing automatic line monitoring and other reliability improvement processes.
  • Experience setting business targets to drive and sustain continuous loss reductions is required.
  • Experience with shop floor/information systems (i.e. PC, PLC, and/or Robotics) is preferred.
  • Working knowledge of Analytical Process Mapping is preferred.
  • Excellent communication, interpersonal, and team leadership skills.
  • Must be proficient in Microsoft Word and Excel with the ability to learn other applications related to the job.
  • Company is committed to Safety and Excellence. Must be completely comfortable with the formality of processes and safety and compliance requirements inherent in a production environment.
  • Strong people leadership skills and excellent analytical and problem-solving skills are essential.
Education and Experience:
  • Bachelor's Degree, preferably in Engineering or related discipline.
  • 10+ years of industrial maintenance, operations, engineering experience.
  • 5+ years of supervisory experience, delivering reliability improvements in a fast-changing manufacturing environment, or equivalent combination of experience/education/certifications.
  • Electrical / Mechanical background highly desired.
  • Motivated Self-Starter.
  • Ability to use computers and other communication systems required to perform job functions.
Physical Requirements:
  • Required to sit, stand, and walk throughout the day.
  • Willing to work in a hot, humid, cold, and noisy industrial environment.

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