Manufacturing Engineer

12 hours ago


Houston, Texas, United States Vallourec Full time
Job Summary:

The Manufacturing Engineer will be responsible for planning, directing, and controlling manufacturing methods, facility and process design, and fabrication. This position will focus on improving workplace safety through engineering controls, improving product quality through routine monitoring of process capability, and reducing costs through optimization of practices and standards.

Key Responsibilities:

Provide technical support for End Finishing to improve downstream quality concerns and resolve multi-discipline problems. Maintain and improve standard procedures, train operators, and reduce variation of key process indicators. Use Manufacturing Process Control and/or advanced problem-solving techniques such as Design of Experiments, process capability, SPC, and FMEA to isolate and reduce sources of variation and resolve production and quality issues. Plan equipment layout, workflow, and safety precautions for alterations of existing process flows and for new projects. Lead the Process/Continuous Improvement Team(s). Conduct and evaluate tool life studies. Write engineering specifications as required. Benchmark existing and evaluate new technologies, processes, materials. Implement root cause analysis and corrective action of non-conformance to mitigate rework, reduce cost, and improve quality. Establish work and time standards for manufacturing processes (SOPs, JIBs, Cycle times). Specify and/or design all tooling for new products or for improvement of existing tools. Build technical capabilities necessary to execute Vallourec Star strategy by identifying and presenting Capital Expenditure Projects. Manage assigned capital expenditure projects for on-time and on-budget completion. Coordinate project activities with Vallourec R&D centers, external research organizations, and universities. Promote effective communication vertically and horizontally within the organization. Recognize material and process deficiencies and develop innovative solutions. Supervise construction and fabrication of new or repairing of equipment. Follow all related work instructions, specifications, and requirements. Follow all Company Rules, Procedures, and Policies. Perform any other duties as assigned by Supervisor or Manager.

Requirements:

Ability to teach and promote problem-solving and variation control methodologies to all levels of the organization. Proven ability to apply manufacturing process control techniques and/or lean manufacturing experience required. Ability to communicate orally and in writing within the organization, both vertically and horizontally. Strong project management skills for process improvement and/or product development (budgeting, planning/scheduling, project organization, etc.). Has a clear perception of right and wrong and the integrity to stand behind one's assessment. Strong decision-making skills based on analytical approach to problem-solving, including application of statistical techniques. Ability to work independently with moderate direction and execute objectives in a cross-functional team environment. Demonstrated leadership skills for potential career growth opportunities.

Education, Training, and Certifications:

Bachelor's Degree in related fields (Manufacturing, Mechanical, or Industrial Engineering preferred). Minimum experience: 3 to 5 years of experience in the manufacturing industry. Recent graduates with 2-3 years of applicable experience will be considered. CAD experience preferred. Knowledge of CNC machine programming methods preferred. Exposure to the pipe/steel industry a plus. Project management certifications such as CAPM or PMP a plus.

Critical Competencies & Capabilities:

Coachable with ability to receive and provide constructive feedback. Team player. Adaptable, Accountable, and Dependable. Shows initiative and demonstrated leadership both direct and indirect. Analytical and problem-solving skills. Self-awareness. Continuous improvement mindset that challenges the status quo. Pride in performance. Detail-oriented.

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