Senior Manufacturing Engineer

3 days ago

Fremont, California, United States Tesla Full time
Job Title:

Sr. Manufacturing Engineer, Coatings Factory Layout

Job Summary:

Tesla's manufacturing engineering team is at the forefront of developing first-of-a-kind processes that enable us to produce amazing vehicles at best-in-class quality and rate in a safe and ergonomic environment.

Job Responsibilities:
  • Design and develop technically complex 2D/3D layouts for finishing/coating our products.
  • Collaborate with internal cross-functional teams, external vendors, and technology partners on process development from concept to production.
  • Develop 2D factory layouts in collaboration with engineering, procurement, and construction (EPC) firms.
  • Familiar with finishing processes, conveyance strategy, and the overall understanding of material flow plans for the factory.
  • Partner with the packaging and material flow team to innovate cost-effective 2D layout solutions that optimize part presentation, increase packing density, and enhance sustainability for both automated and manual loading/unloading processes.
  • Progress from 2D/3D layout solutions to developing a 3D factory simulation to accurately visualize and improve the manufacturing process and material flow.
  • Design manufacturing equipment including safety gear, jigs, fixtures, and skids.
  • Issue RFQs for equipment production or procurement with detailed specifications.
  • Lead equipment design review sessions and guide vendors to meet operational and safety standards.
  • Lead cross-functional collaboration and build relationships across the organization, including coordination with other process, equipment, mechanical, electrical, and support disciplines.
  • Lead product design for manufacturability (DFM) and sustainability, including risk analysis, FMEA, and cost steering.
  • Manage large-scale projects, including development of timing plans, risk identification, and project status reporting.
Requirements:
  • 5 or more years of experience in a technology-based industry, where automated methods are utilized in the finishing/coating of consumer products.
  • Hands-on experience with the development of functional and aesthetic finishing process layouts, material flow, and conveyance & factory simulation for automotive paint or powder coating.
  • Utilizing factory simulation software (Process Simulate, FlexSim, Simul8, Digital Twin, WinMod, Iphysics) to plan, analyze, and optimize manufacturing processes.
  • Experience with AutoCAD and Autodesk Revit (SolidWorks, Inventor, or Catia are preferred).
  • Proficient in the development and deployment of PFMEAs.
  • Knowledge of automated equipment systems and tools (robotic, vision, material handling, Conveyors, PLC, HMI, etc.).
  • Travel required 25%.
  • Bachelor's Degree in Manufacturing, Mechanical, Mechatronics, Industrial, or Chemical Engineering, or equivalent experience.
Benefits:

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

  • Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction.
  • Family-building, fertility, adoption, and surrogacy benefits.
  • Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution.
  • Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA.
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA).
  • LGBTQ+ care concierge services.
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits.
  • Company paid Basic Life, AD&D, short-term and long-term disability insurance.
  • Employee Assistance Program.
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays.
  • Back-up childcare and parenting support resources.
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance.
  • Weight Loss and Tobacco Cessation Programs.
  • Tesla Babies program.
  • Commuter benefits.
  • Employee discounts and perks program.
Expected Compensation:

$80,000 - $240,000/annual salary + cash and stock awards + benefits.

Pay offered may vary depending on multiple individualized factors, including market location, job-related knowledge, skills, and experience.

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