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Manufacturing Process Specialist

2 months ago

Durham, North Carolina, United States ROYAL METAL POWDERS, LLC Full time
Job Overview

The Manufacturing Process Specialist will spearhead the enhancement and support of processes within the metal powder production sector. This role involves collaboration with a diverse team of engineers, including process, project, and metallurgical engineers, to drive productivity improvements through the application of Lean Manufacturing principles, Statistical Process Control (SPC), and Six Sigma methodologies.

Key Responsibilities
  • Equipment Optimization: Enhance equipment performance to achieve an optimal balance of cost, throughput, and variability.
  • Process Improvement Leadership: Initiate and lead projects aimed at reducing costs and increasing product yield.
  • Metrics Tracking: Monitor and analyze key process metrics such as Overall Equipment Effectiveness (OEE), yield, and throughput.
  • On-call Support: Provide on-call assistance for process-related inquiries as needed.
  • EHS Compliance: Collaborate with plant management to meet Environmental, Health, and Safety (EHS) standards.
  • Process Monitoring: Develop and implement safe systems for process monitoring and control.
  • Data Analysis: Analyze and interpret operational data to identify trends, troubleshoot issues, and enhance performance.
  • Production Control Management: Oversee production process control, including tracking and refining processes.
  • Operator Collaboration: Work directly with operators to lead process improvement initiatives while maintaining effective communication with management.
  • Project Identification: Identify and execute projects that enhance product quality and manufacturing efficiency.
  • SOP Development: Create and update Standard Operating Procedures (SOPs) to ensure compliance with safety and quality standards.
  • Root Cause Analysis: Conduct evaluations of production and equipment issues in partnership with the engineering team.
  • Technology Awareness: Stay informed about new technologies and share insights with management to drive continuous improvement.
  • Support Functions: Provide guidance and support to maintenance, production, and R&D teams to ensure smooth operations.
  • Additional Duties: Perform other responsibilities as assigned, ensuring adherence to safety protocols.
Qualifications
  • Bachelor's degree in Mechanical, Electrical, Industrial, or Process Engineering, or Materials Science.
  • A minimum of 5 years of experience in an industrial manufacturing environment.
  • Strong analytical, decision-making, and problem-solving abilities.
  • Proficiency in AutoCAD Suite (Inventor, AutoCAD, Fusion) and Microsoft Office Suite (Outlook, Excel, Teams, Word, PowerPoint, Visio).
  • Basic knowledge of metals and powder processing is preferred but not mandatory.