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Lead Thermal Systems Engineer

2 months ago


California, United States Walker Lovell Full time

Senior Thermal Engineer

Location:

Remote within the United States

Company:

Walker Lovell, a leader in sustainable metal production, is at the forefront of developing innovative, carbon-neutral methods for extracting magnesium metal from seawater and brines. This groundbreaking approach aims to significantly mitigate the environmental challenges typically associated with metal manufacturing.

With robust support from prominent investors and a strategic alliance with the U.S. Department of Defense, the organization is committed to minimizing the socio-environmental impacts linked to structural metal production.

About the Role:

The Senior Thermal Engineer will be instrumental in the design, development, and implementation of advanced furnace technologies for novel molten salt processing techniques.

Reporting directly to the Director of Engineering, this role provides a unique opportunity to lead the design journey from initial concepts through to detailed engineering, construction, and testing phases.

You will collaborate closely with technology partners, consultants, and internal teams to create state-of-the-art thermal equipment.

Compensation and Benefits:

  • Competitive salary range of $100,000 to $200,000, commensurate with experience and location.
  • Comprehensive health insurance fully covered by the employer.
  • Attractive stock option package.
  • Relocation assistance available.
  • Generous paid time off policy (20 days PTO plus one week during the holiday season).
  • Performance bonuses.
  • 401k matching program.

Key Responsibilities:

  • Lead the design, development, and commissioning of innovative furnace technologies.
  • Guide the design process through all phases, including conceptualization, detailed design, construction, and testing.
  • Coordinate efforts with technology partners, consultants, and team members to ensure effective project execution.
  • Manage projects and support the development of complex technical products, including 3D CAD designs, specifications, and technical drawings.
  • Conduct thermal and structural simulations for new mechanical components and systems.
  • Create detailed construction and fabrication drawings to ensure timely delivery to manufacturing partners.

Requirements:

  • Bachelor's or Master's degree in Mechanical, Materials, Industrial, or Chemical Engineering with over 10 years of experience in high-temperature thermal systems, refractories, and molten materials.
  • Demonstrated expertise in the design, prototyping, construction, and operation of furnace technologies.
  • Familiarity with the interactions between thermal systems and electrolytic cells, particularly regarding thermal management in electrolytic processes.
  • Strong analytical skills in structural design, thermal engineering, fluid dynamics, and product engineering.
  • Extensive knowledge of sealing materials and their performance at elevated temperatures (above 700°C) in corrosive environments.
  • Experience in designing and constructing refractory composite systems.
  • Formal training in Geometric Dimensioning and Tolerancing (GD&T) is preferred.