Mechanical Design Engineer

4 weeks ago

Fremont, California, United States Tesla Full time
Job Summary

We are seeking a highly skilled Mechanical Design Engineer to join our Exterior Engineering Team at Tesla. As a key member of this team, you will be responsible for designing, prototyping, validating, releasing, and launching components for current and future vehicle programs.

The Exterior Engineering Team is responsible for designing and developing exterior vehicle systems, including front and rear fascia assemblies, underbody, underhood, and other trim components. As a Mechanical Design Engineer, you will work closely with cross-functional teams to develop parts and assemblies from concept to launch.

Key Responsibilities:

  • Concept engineering and feasibility
  • Packaging and layout within vehicle architecture
  • Design to deliver customer-driven exterior system targets for craftsmanship, function, cost, and weight
  • Participate in the iterative process with the Tesla design/styling studio to deliver the optimal balance of form vs. function vs. cost
  • Detail design including surface development, structures, datum strategy, attachments, GD&T
  • Utilize DFSS methodologies as appropriate during the design, validation, and launch of the program
  • Interpret CAE simulation results and integrate recommendations into product design
  • Collaborate with key suppliers for DFM, MoldFlow, and tooling design approvals supporting injection trials for part appearance and functional validation
  • Work with plastics engineering to improve designs for optimum layout of plastic assembling and paint lines
  • Collaborate with cross-functional teams within the Tesla Vehicle Engineering, Manufacturing Engineering, and Procurement groups to ensure system manufacturing, assembly feasibility, and serviceability

Requirements:

  • Bachelor's Degree in Mechanical Engineering or equivalent experience
  • Catia V5/V6 experience is preferred
  • Strong understanding of mechanical engineering fundamentals
  • Basic knowledge of large plastic part design, plastic painting, injection molding, and processing
  • Evidence of following the design process from initial concept stages through tooling release and production launch
  • Experience managing suppliers for product development
  • Exposure to a mix of design challenges for variety of materials and processes such as stamping, injection molding, casting, composites
  • Understanding the fundamental differences in design and engineering between low and high-volume production, as well as entry and premium vehicle requirements
  • Experience with DFSS methodologies during the design, validation, and launch of automotive programs
  • Familiarity with the development of specifications, DFMEAs, DVP&Rs, and other technical documents

Benefits:

  • Competitive pay
  • Aetna PPO and HSA plans
  • Family-building, fertility, adoption, and surrogacy benefits
  • Dental and vision plans
  • Company-paid HSA contribution when enrolled in the High Deductible Aetna medical plan with HSA
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA)
  • LGBTQ+ care concierge services
  • 401(k) with employer match
  • Employee Stock Purchase Plans
  • Company-paid Basic Life, AD&D, short-term, and long-term disability insurance
  • Employee Assistance Program
  • Sick and Vacation time (Flex time for salary positions)
  • Paid Holidays
  • Back-up childcare and parenting support resources
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
  • Weight Loss and Tobacco Cessation Programs
  • Tesla Babies program
  • Commuter benefits
  • Employee discounts and perks program

Expected Compensation: $80,000 - $174,000/annual salary + cash and stock awards + benefits

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