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Manufacturing Process Specialist

2 months ago

Durham, North Carolina, United States Cormetech Inc Full time
Job Overview

Position Summary:

The Process Engineer plays a crucial role in ensuring that the oven and activation sectors achieve their objectives concerning throughput, yield, and equipment reliability. This position is dedicated to the production of high-quality products in a safe and efficient manner while maintaining oversight of the manufacturing workflow. As an integral member of the production team, the Process Engineer offers technical support for daily operations and manages a variety of engineering projects and production machinery. This role serves as a vital technical liaison between operations and other departments within the organization, focusing on continuous improvement across all areas of responsibility.

Key Responsibilities:

  • Guarantee that oven and activation operations yield products that meet manufacturing standards and specifications.
  • Enhance or refine machine and process parameters to achieve optimal product quality at minimal costs.
  • Establish effective data collection systems for materials, production, and product metrics to support engineering evaluations.
  • Monitor key production indicators and address any issues or challenges promptly.
  • Conduct thorough analyses of operational data to foster ongoing improvements in product and process performance.
  • Lead technical initiatives to resolve machinery, tooling, and material challenges.
  • Collaborate independently or with other teams to analyze and implement corrective and preventive measures for identified issues.
  • Assist in the creation of new products and the development of processing parameters.
  • Oversee qualification processes for new products, processes, or materials within the designated operation.
  • Ensure that standard operating procedures are well-documented, effective, and represent best practices.
  • Integrate process knowledge and continuous improvement insights into documentation and training resources.
  • Verify adherence to the manufacturing quality control plan and its effectiveness.
  • Resolve non-conformance and quality-related issues in a timely manner.
  • Monitor and troubleshoot production machinery.
  • Facilitate the ordering of spare parts, vendor interactions, and drawing management.
  • Conduct job and process hazard assessments, safety audits, and related evaluations.
  • Identify training requirements impacting operational efficiency and ensure they are addressed.
  • Act as a technical communication conduit to other departments and teams.
  • Engage effectively with various departments, including Development, Quality, Laboratory, and Maintenance.
  • Collaborate with vendors and contractors as necessary to meet operational goals.
  • Provide support for operations and facilities during off-hours for process emergencies and technical assistance.

Additional Responsibilities:

  • Perform other assigned duties as needed.
  • Engage in special projects as directed.

Required Qualifications:

  • Bachelor's degree in Ceramic, Chemical, Mechanical, or Materials Engineering, or a related engineering or scientific discipline.
  • Strong analytical and troubleshooting capabilities.
  • Comprehensive understanding of Process Control and Process Discipline principles.
  • Excellent organizational and project management skills.
  • Basic statistical knowledge related to data analysis and operational process control.
  • Proficiency in MS Office applications, particularly Excel for data analysis.
  • Mechanical aptitude with practical experience.
  • Outstanding verbal and written communication skills.
  • Ability to work independently and manage multiple tasks effectively.

Preferred Qualifications:

  • Two or more years of experience in ceramic materials manufacturing or materials preparation technology.
  • Familiarity with industrial kilns and ovens or chemical dipping processes.
  • Understanding of fundamental ceramic material properties and their implications for materials preparation operations.
  • Experience in designing and executing engineering experiments with multiple variables and outcomes.
  • Proven ability to analyze data and derive actionable insights from experimental results.
  • Knowledge of MS Access, Minitab, SharePoint, and MES systems.

Working Environment:

  • Exposure to mechanical noise.
  • Dusty and unclean work environment due to raw materials.
  • Variable temperatures ranging from warm to cool.

Physical Demands:

  • Ability to occasionally lift, push, pull, and carry up to 25 pounds.
  • Prolonged periods of standing.
  • Frequent walking, stooping, bending, crouching, twisting, climbing, and kneeling.
  • Regularly sitting at a computer.

Cormetech Inc is an Equal Opportunity Employer. The success of Cormetech relies on attracting, retaining, developing, and promoting the most qualified individuals, regardless of race, color, sex, age, religion, national origin, sexual orientation, gender identity, disability, or veteran status.