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Cable Process Engineering Specialist
2 months ago
Position Overview:
The Cable Process Development Engineer plays a critical role in analyzing and defining essential process variables, establishing dependable process parameters, enhancing the efficiency of cable manufacturing operations, and reducing variability in machine and process performance. This position requires innovative thinking and the application of diverse methodologies to ensure long-term process reliability and scalability.
Key Responsibilities:
- Conduct structured problem-solving experiments to pinpoint crucial process variables utilizing Design of Experiments (DoE), the 5 Whys, and 8D methodologies.
- Formulate and implement standardized manufacturing best practices, process parameters, and operational guidelines that elevate the quality of Samtec's cable production.
- Establish formal testing, qualification, and process validation documentation to ensure compliance and quality assurance.
- Develop and implement in-process measurement and monitoring systems to facilitate real-time process feedback.
- Collaborate with suppliers to explore and integrate new technologies that enhance the quality and efficiency of both new and existing products.
- Employ Six Sigma methodologies (DMAIC, A3, PDCA) to identify root causes and devise solutions for process-related challenges.
- Utilize statistical techniques to perform process capability analyses to verify that production processes meet established criteria.
- Provide mentorship and support to engineering and operations teams to foster improvements in cable manufacturing processes.
- Effectively communicate and collaborate with cross-functional teams to ensure compatibility of new products, processes, and tooling with existing operations.
- Lead presentations and meetings to convey the team's progress and initiatives to stakeholders.
- Gather and analyze data from technical and operational personnel to drive process improvement initiatives.
- Act as the subject matter expert, collecting and interpreting data to identify and promote process enhancement projects.
Required Qualifications:
- A minimum of 5 years of engineering experience in a manufacturing setting, focusing on the design, development, and production of complex assemblies.
- Experience in launching new products and manufacturing processes into operational production.
- Strong foundation in physics and engineering principles.
- Demonstrated problem-solving capabilities with a focus on data-driven root cause analysis.
- Proficient in process engineering skills, including development, troubleshooting, data analysis, and flow optimization.
- Experience with data analysis software such as Minitab, Excel, and JMP.
- Comprehensive understanding of process controls, variability, manufacturability, process design, and cost reduction strategies.
- Familiarity with statistical analysis techniques, including Six Sigma and DMAIC methodologies.
- Detail-oriented with strong organizational and record-keeping abilities.
- Excellent verbal and written communication skills.
- Background in a manufacturing environment is preferred.
Preferred Education:
- Bachelor's degree in engineering, materials science, physics, chemistry, or a related field.
