Process Development Engineer

1 month ago

Albany, New York, United States Samtec Full time
Job Title: Process Development Engineer

At Samtec, we are seeking a highly skilled Process Development Engineer to join our team. As a key member of our engineering team, you will be responsible for developing and implementing process improvements that drive efficiency, quality, and innovation in our manufacturing processes.

Key Responsibilities:
  • Lead and execute structured problem-solving experiments to identify key process variables using DoE, 5W's, and 8D methodologies.
  • Develop and implement standard manufacturing best practices, parameters, process windows, and work instructions that improve Samtec's cable processes.
  • Develop and implement formal testing, qualification, and process validation documentation.
  • Develop and implement in-process measurement and monitoring capabilities to provide process feedback.
  • Work with vendors to research and find new technologies that will improve the quality and throughput of new and existing products.
  • Use Six Sigma problem-solving methodologies (DMAIC, A3, PDCA) to determine root cause/solutions to process challenges.
  • Use statistical methods to conduct process capability studies to determine if process is meeting key requirements.
  • Provide general guidance, direction, and support to other engineering and operations teams that improve cable processes.
  • Communicate effectively and work with other teams on ensuring new products, processes, and tooling are compatible with downstream processes.
  • Lead meetings and presentations that communicate the team's efforts and progress to stakeholders within Samtec.
  • Collect and interpret data from other technical and operating staff involved.
  • Act as the owner/subject matter expert to collect and analyze data that pinpoints and drives process improvement projects.
Requirements:
  • 5+ years of engineering experience in a manufacturing environment performing design/development/manufacturing of complex assemblies.
  • Experience launching new products and manufacturing processes into production.
  • Solid understanding and application of physics and engineering fundamentals.
  • Proven problem solver - demonstrated experience of data-driven root cause analysis.
  • Must possess process engineering skills (process development/improvement, troubleshooting, data analysis, constraint analysis, flow optimization, root cause analysis).
  • Experience performing analysis of data in software such as Minitab, Excel, JMP.
  • Good understanding of process controls, part variation, manufacturability, process design, process validation, assembly methods, and cost reduction methodologies.
  • Experience with statistical analysis such as Six Sigma/DMAIC methodologies.
  • Detail oriented with strong record-keeping and organizational skills.
  • Effective communication skills both written and verbal.
  • Experience/background in a manufacturing environment.
Preferred Education:
  • Bachelor's degree in engineering, materials, physics, chemistry, or related discipline.

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