Senior PCB Assembly Expert

3 days ago

Chantilly, Virginia, United States BlueHalo Full time
Senior Printed Circuit Board Assembly Specialist

At BlueHalo, we're pushing the boundaries of innovation and technology to protect our nation's interests. As a Senior Printed Circuit Board Assembly Specialist, you'll play a critical role in ensuring the success of our cutting-edge projects.

Key Responsibilities:
  • Oversee the day-to-day operation and maintenance of a small prototype PCB assembly area, including equipment, tooling, and processes.
  • Produce limited runs of prototype assemblies using a stencil printer, pick and place machine, and reflow oven.
  • Assist and teach hand solder installation/rework methods down to 0201 size.
  • Properly handle the receipt and disposal of HAZMAT/HAZWASTE according to facility requirements.
  • Advise and assist customer electrical engineers on layout design and panelization strategies to aid manufacturing and downstream processing.
  • Educate engineers on design for manufacturing best practices.
  • Assist quality officers with X-Ray inspection of QFNs, BGAs, etc.
  • Educate designers on in-house prototype production methods and out-of-house commercially available methods.
  • Provide guidance to electrical engineers on stencil aperture design.
  • Develop and implement training courses on PCB Assembly and Rework processes and equipment.
  • Create and document SOPs for specialized chemical and mechanical PCB manufacturing processes.
  • Serve as a technical advisor to engineers and buyers for contract assembly services.
  • Interact with external vendors to clarify technical requirements and specifications.
  • Document and maintain a maintenance and repair program for all PCB Assembly equipment.
  • Coordinate with Electronic Stockroom Support personnel to maintain consumable stock levels.
  • Research emerging manufacturing technologies and recommend potential implementation.
  • Work closely with PCB Fabrication Experts and eCAD Librarians to ensure quality products.
  • Provide field support as required.
  • Maintain familiarity with current industry standards for PCB fabrication.
  • Mentor and educate Junior PCB Assembly Specialists.
Requirements:
  • 5+ years of direct, hands-on experience with PCB Assembly, including Automated and Manual assembly methods.
  • Experience programming pick and place machines.
  • Experience with stencil design and reflow recipe creation.
  • Active TS/SCI with polygraph.

At BlueHalo, we're committed to providing our employees with the best opportunities to develop their skills, share their knowledge, and push their innovative ideas to the cutting-edge. Join us and become a vital element of The BlueHalo Effect, a global protective ring that shields everything we most want to safeguard, an unbroken line that ensures our customers retain the advantage in any battlespace, from high above the Earth to deep in cyberspace.

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