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Manufacturing Process Engineer

2 months ago

Warwick, Rhode Island, United States Lucas Milhaupt, Inc Full time
Job Description

Job Summary:

The Process Engineer will primarily be involved in the design of new manufacturing processes/equipment and the validation of existing manufacturing processes/equipment by utilizing sound engineering and Lean fundamentals. The Process Engineer will propose, launch, and manage projects to improve manufacturing with a focus on proper process documentation and change control. Assignments will include daily shop floor support as well as manufacturing projects.

Duties Include:

  • Project Management
  • Risk identification & mitigation
  • Ensure projects are technically fit for purpose
  • Work independently to manage internal and external resources
  • Drive lean and productivity improvement initiatives plant-wide through the development and implementation of new processes, equipment, and processes
  • Participate in Lean activities including Kaizen events, 5S, 8D, Preventative Maintenance programs, root cause analysis, 5 Why, and other Lean tools to enhance productivity
  • Assist Global Product Line Managers with new product development to meet the demand of our customers in a cost-effective manner
  • Assist in the transfer of new product development into production ramp-up including capital expenditures, project ownership transition, and structured hand-off to manufacturing
  • Research and write Capital Expenditure Requests for new equipment purchases designed to enhance productivity and quality
  • Assist Plant Manager with cell design and ensuring compliance with safety, quality, and productivity while complying with QMS and OSHA requirements
  • Provide technical support and assistance in problem-solving by use of statistical analysis, DOEs, and other root cause analytical tools
  • Drive continuous improvement activities in support of customer corrective actions, internal corrective/preventive actions, error-proofing, and general process improvement
  • Develop and maintain schedules for all projects assigned
  • Preparation of PPAPs for new product and customer qualifications

Qualifications, Knowledge, Skills, and Abilities:

  • Communication skills - above average written and verbal communication skills. The Engineer will regularly interface with shop floor personnel, technical peers, management, and senior leadership.
  • Project Management - write detailed project plans using 3S and 5S techniques and planning in project software such as Microsoft Project.
  • Cooperation & Teamwork - must be a strong individual contributor but be able to aid others as needed. Understands the impact of their words and behavior on others.
  • Strong technical & troubleshooting abilities in a variety of manufacturing disciplines including demonstrated expertise in a production environment.
  • High energy level, comfortable performing multifaceted projects in conjunction with day-to-day activities.
  • Able to define issues, collect data, establish facts, and draw valid conclusions.
  • Preparation of manufacturing process routings which are mapped to engineering science and data supporting material breakdown-based alloy composition.
  • Understanding of non-ferrous metallurgy and the impact of metalworking processes on material properties, especially as it relates to wire and strip manufacture.
  • Machine design/rebuild experience desired
  • Process simulation experience desired

Requirements:

  • Bachelor's degree in Engineering
  • 4-10 years of practical, hands-on experience in a manufacturing setting
  • Project management skills and experience required
  • Exposure to LEAN and SIX SIGMA principles preferred