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Manufacturing Process Specialist

2 months ago


Clayton, North Carolina, United States Tekni-Plex Full time

Company Overview
TekniPlex Healthcare is a leader in the production of medical tubing, catering to various medical device applications such as IV therapy, respiratory systems, dialysis, anesthesia, diagnostic, and surgical equipment.

Position Summary
The Process Engineer plays a crucial role in driving process enhancements, emphasizing value stream management, quality enhancement, and cost efficiency. This position involves leading projects and mentoring team members in effective extrusion methodologies.

Key Responsibilities
- Collaborate daily with production personnel to gather and analyze operational data, conducting statistical analyses to identify root causes of issues.
- Lead cross-departmental process improvement initiatives, ensuring effective communication across all organizational levels.
- Manage project teams without direct authority, initiating cost-saving strategies and monitoring outcomes.
- Assist in the preparation and oversight of the capital budget, forecasting development costs, and aiding in capital request preparations.

Essential Duties
- Provide engineering support in the design and development of innovative processes and products, focusing on manufacturability and process integration.
- Spearhead significant process improvement projects aimed at eliminating waste throughout the supply chain.
- Analyze customer specifications, drawings, and schematics to create technical extruded products.
- Develop training processes and procedures for engineering and production teams, promoting continuous improvement practices.

Collaboration and Evaluation
- Work alongside sales, production, and engineering teams to assess and implement process improvements that enhance profitability and return on investment.
- Support the strategic planning of technical developments, concentrating on necessary process modifications for future advancements.

Qualifications
- A solid foundation in plastics and extensive experience in extrusion or injection molding is preferred.
- Proven track record in process development and experience in medical device manufacturing, extrusion, injection molding, and industrial manufacturing.
- A Bachelor's degree in mechanical or industrial engineering or equivalent experience in an extrusion manufacturing environment is required.
- Familiarity with AutoCAD and/or Solidworks is beneficial.
- Strong communication, listening, and diagnostic skills are essential for effective interaction with customers and internal teams.

Work Environment
- The individual must be hands-on and willing to engage in the production environment, including off-shift work as project demands arise.
- Travel to divisional and customer sites may be necessary to support product and process-related initiatives.

Preferred Experience
- Six Sigma or Lean methodology experience is highly recommended.