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Senior Manufacturing Engineer
2 months ago
**Job Summary**
The Manufacturing Engineer - Process Improvement role at MasterBrand Cabinets is responsible for driving process improvements and process engineering activities to enhance equipment reliability, product quality, and labor/material utilization. This position involves working in a team environment with safety, maintenance, plant production supervision, and corporate engineering support departments.
**Key Responsibilities**
- Support manufacturing on layout changes and equipment moves for existing or new equipment introductions.
- Review past history of equipment downtime and analyze the likelihood of repeated failures.
- Evaluate opportunities to increase material yield.
- Review, update, and develop PM's.
- Investigate and create/design the best possible countermeasures and/or early warning indicators to prevent failures.
- Perform pFEMA's.
- Implement countermeasures and monitor results.
- Perform advanced troubleshooting equipment during breakdowns (downtime).
- Assist operators and maintenance in machine design, programming, and function issues.
- Perform data backups on all PLC, PC, and controllers on critical equipment.
- Store and library all equipment software.
- Assist in confirming machine repeatability.
- Analyze spare parts needed for the equipment.
- Assist managers in resolving non-downtime (nuisance) issues.
- Analyze and improve equipment lubrication program.
- Analyzes develops and recommends design approaches necessary to meet production requirements for new or improved products and/or processes.
- Determine from part drawings and related engineering data the operation necessary for the fabrication and assembly of product.
- Support production equipment production needs and justifications for new equipment and processes.
- Support Lean by using the lean tools to troubleshoot and support production.
- Travel as business needs require.
- Perform other duties as may be assigned at management's discretion.
**Requirements**
- Ability to handle multiple projects with tight timelines in a fast-paced team-oriented environment.
- Strong problem-solving skills.
- Ability to be self-starting and self-directing with limited supervision.
- Strong communication skills - listening verbal written and presentation.
- Must be able to use AutoCAD and/or Inventor fluently.
- Strong attention to detail and accuracy.
- Proficiency in the Microsoft Office suite (Excel Word PowerPoint Outlook); CNC programming experience.
- 5 years of related experience in an engineering support department with emphasis on lean practices is preferred.
- Knowledge of edgebanding process quality, edgebander setup, and double end machining wood processing operations is preferred.
- Experience with lean and ability to utilize and implement lean practices.
- Effective working knowledge of manufacturing processes.
- Prior experience developing justifications for new equipment.
**Education**
BS degree in Industrial/Mechanical Engineering, MET, Wood Technology or equivalent is required.