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Manufacturing Process Specialist
2 months ago
The Production Optimization Engineer reports to the Site Leader and is part of a high-performance team, serving as an influential leader and technical resource to optimize plant operations, resolve plant problems, and enable safe and efficient production of high-quality products. This role develops process expertise and then coaches, advises, and assists the operations team on day-to-day issues and opportunities related to safety, quality, throughput, reliability, and cost.
Key Responsibilities- Develop and implement process improvements to optimize plant operations and resolve plant problems.
- Coach and advise the operations team on day-to-day issues and opportunities related to safety, quality, throughput, reliability, and cost.
- Develop and maintain process expertise and technical knowledge to support plant operations.
- Participate in advanced troubleshooting and coach others to learn these skills.
- Provide leadership and direction in the day-to-day decision making for the operating area of responsibility.
- Network with other engineers on site and within the multi-national business to leverage knowledge on plant operations and technologies.
- Ensure most effective technology is understood and utilized.
- Apply continuous improvement methodologies (LEAN/6σ) to enhance plant operations.
- Work with plant process control coordination to ensure process control is optimized in the facility.
- Support plant roles in procedure usage, creation, reviews, updates and approvals.
- Work with the plant team and quality coordinator to continuously improve product quality performance and to meet and exceed requirements of ISO 9001:2015 and FSSC 22000.
- Utilize plant information systems to gather data for troubleshooting and streamline tasks for various roles.
- Diagnose and document the root causes of asset utilization losses for tracking in global systems.
- Assist with implementation of all aspects of process safety including process hazard analysis, layers of protection analysis, and loss prevention principle application.
- Utilize statistical analysis methods to produce data-based decisions and results.
- Lead and participate in root cause investigations (RCI) for unplanned events that meet standardized criteria.
- Provide training in responsible area as process SME to technical staff and operations as needed.
- Work with R&D and technical services to develop and qualify novel products in the production facility that create value-added differentiation in the marketplace.
- Part of plant on-call rotation.
- A minimum of a Bachelor's degree in Engineering is required. Chemical or Mechanical preferred.