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Automation Process Specialist

2 months ago

Gainesville, Georgia, United States IMS Gear Georgia, LLC Full time
Job Overview

The Automation Process Specialist plays a crucial role in troubleshooting and resolving issues across multiple automated assembly lines, as well as various injection molding and metal processing systems.

Key Responsibilities

  • Conduct thorough studies on machine and process capabilities, implementing enhancements as necessary.
  • Assist in the development and review of FMEA, APQP, and Control Plans.
  • Propose investment opportunities and provide informed recommendations.
  • Oversee the complex commissioning and acceptance of machinery and equipment.
  • Select approved suppliers for indirect materials, coordinating requests and evaluations.
  • Establish process parameters and ensure compliance.
  • Create and modify operational instructions.
  • Develop automation strategies, supporting process advancements for new initiatives, collaborating with Industrial Engineering for implementation.
  • Prepare, assess, and coordinate intricate solution concepts effectively.
  • Conduct detailed evaluations on the functionality, layout, and design of machinery and electrical systems, selecting or modifying components as needed.
  • Design and implement smaller, complex process solutions.
  • Revise and enhance existing processes, functions, and components constructively.
  • Manage the commissioning of processes and measurement systems.
  • Program machine controls and instruct robotic systems.
  • Ensure the safety of machinery and installations, conducting preliminary tests for feasibility and specifications.
  • Identify and execute cost-saving opportunities.
  • Develop and implement strategies for process optimization, initiating new partial process solutions and modifications to manufacturing methods.
  • Participate in 8D problem-solving initiatives, analyzing complex alarms and addressing root causes.
  • Maintain an up-to-date automation maintenance history and facilitate information sharing.
  • Provide support across business units for complex process modifications and issues.
  • Investigate root causes of complaints and formulate corrective measures.
  • Plan and manage spare parts requirements, initiating orders as necessary.
  • Train employees on installations, providing instruction and creating educational materials.
  • Supervise interns and students in relevant programs.
  • Ensure adherence to guidelines and regulations, including environmental standards and workplace safety.
  • Initiate process improvement projects utilizing data-driven and statistically designed experiments to enhance quality, reduce costs, improve safety, and increase profitability.
  • Collaborate with the quality department to verify process parameters and monitor the functionality of quality-related devices.
  • Be available for on-call support as required.
  • Perform additional duties as assigned.

Qualifications

Education: Bachelor's Degree in Engineering with a minimum of 5 years of relevant experience.

Skills:

  • Experience in manufacturing and IATF standards is preferred.
  • Strong technical writing and logical problem-solving abilities.
  • Project management experience with cross-functional teams.
  • Proficient in both metric and imperial measurement systems.
  • Knowledge of databases and connections between operational technology and information technology, as well as high-voltage electrical installations.
  • Solid understanding of statistical methods.
  • Ability to work collaboratively in a team environment.
  • Self-motivated with a desire to learn.
  • Proficient in reading schematics (electrical, hydraulic, pneumatic).
  • Competent in computer applications (MS Office).

Desired Knowledge or Experience:

  • Open ACS
  • Bosch Indra Drive
  • Oracle Database
  • Beckhoff IPC
  • TwinCAT 3
  • IBH Soft PLC
  • Siemens Step 7 classic
  • Labview
  • Mitsubishi Scara
  • Kuka Roboter KR C4
  • Pilz PNOZ Safety control
  • Cognex Camera
  • Trumpf laser marking
  • LPKF laser welding
  • Keyence cameras
  • Baltec
  • ATEQ