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Extrusion Operations Technician
2 months ago
The role encompasses various technical responsibilities including setup, transitions, minor adjustments to processes, troubleshooting, and compliance with established standards. A key aspect of this position is to assist the technical team in enhancing processes and resolving issues, ensuring efficient operations while adhering to Safety, Production, and Quality objectives.
DUTIES & RESPONSIBILITIES:
- Collaborate with the Process Specialist and Engineering team on technical training, problem resolution, waste reduction, quality enhancement, and production optimization.
- Create and update work instructions as necessary and provide training to team members.
- Oversee all setups and ensure adherence to specifications during product startups and transitions.
- Engage in daily pre-shift ergonomic exercises and kickoff meetings.
- Ensure timely and efficient handoffs of repairs to and from maintenance.
- Maintain cleanliness and functionality of all tooling, including mold wheels, and ensure proper storage.
- Safely install all tooling as required.
- Make minor process adjustments and communicate changes to the shift lead or process specialist.
- Conduct line audits to verify optimal performance of production lines.
- Accountable for the accuracy of Production Reports and Quality Documentation.
- Monitor equipment performance and take necessary actions when issues arise.
- Report equipment malfunctions to the lead promptly.
- Adhere to Total Productive Maintenance (TPM) schedules to guarantee reliable equipment performance.
- Strive to meet all Safety, Quality, Production, and Scrap targets.
- Perform product inspections to uphold established quality standards.
- Maintain 5S standards in the assigned area according to site requirements (ensuring tools are organized, trash is disposed of, and workspaces are kept clean and orderly).
- Collaborate with team members including Team Leads, Machine Operators, Maintenance Technicians, and Process Engineers.
- Engage in continuous improvement by identifying opportunities to streamline processes and reduce waste, including refining work instructions and training.
- Adhere to all Health and Safety protocols, policies, and practices.
- Additional duties may be assigned as necessary.
- High school diploma or GED is required.
- Technical vocational training is preferred.
- Proficiency in the English language is desired.
- A minimum of 2-4 years of relevant experience in the extrusion or plastics processing sector is preferred.
- Effective communication skills with team leads and supervisors are essential for coordinating production efforts.
- Basic computer skills, including familiarity with Microsoft Office and Windows, are required.
- Strong organizational skills are necessary; logs, checklists, and inspection records must be maintained in an orderly and legible manner.
- A high sense of urgency is needed to escalate potential Safety, Process, and Quality concerns.
- Promote a positive attitude towards Safety practices.
- Ability to work independently as well as collaboratively in a team-oriented environment.
- The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Employees are regularly required to walk and stand for extended periods, use hands for handling or feeling, reach with hands and arms, and perform various physical activities. Employees must be able to lift up to 25 pounds and frequently lift and/or move up to 50 pounds.