Senior Manufacturing Engineer
4 days ago
Job Overview
This position is responsible for providing technical leadership and expertise to the gear manufacturing operations and inspection teams.
Key Responsibilities
- Provides technical assistance in gear manufacturing and inspection.
- Designs hobs, cutters, and grinding wheels.
- Uses UTS Gear Engineering software for calculating sizes, creating dxf files, and designing long lead tooling.
- Creates and maintains NC programs for gear hobbers, gear shapers, gear grinders, and gear inspection machine tools.
- Maintains a catalogue of gear hobs, cutters, and grinding wheels and establishes sourcing of the tooling.
- Identifies opportunities for process improvements and carries out improvement actions.
- Evaluates equipment and processes to ensure capability of meeting part requirements.
- Leads projects to upgrade, replace, and procure new equipment.
- Prepares appropriation requests for capital projects.
- Identifies opportunities to reduce cost, improve productivity, safety, quality, velocity, OTD, etc.
- Requisitions all gear cutting tools.
- Identifies product design drawing errors and improvement opportunities and facilitates changes through the RFPD system and other means.
- Assists with routing operation sequence, PFMEA's, and cost estimates.
- Develops, maintains, and documents setup sheets using Solid Works for numerically controlled machines.
- Establishes machine speeds and feed rates and configuration of cuts using vendor software unique to each machine tool.
- Writes manufacturing operating procedures and instructs hourly employees.
- Participates in pre-production product design reviews and engineering efforts to ensure manufacturability of new product design.
- Performs reverse engineer gearing.
- Provides technical support for reworking gearing.
- Supports maintenance by providing instructions for inspecting machine geometry and writes preventative maintenance plans.
- Provides technical support for rebuild, upgrade, and enhancement of existing equipment, replacement of worn-out equipment, and procurement of new equipment to support manufacture of P&H products.
- Evaluates vendor proposals and makes recommendations.
- Writes CEAs, performs acceptance tests, and manages new machine tool requisitions.
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