Senior Manufacturing Engineer

4 days ago


Milwaukee, Wisconsin, United States Komatsu Full time

Job Overview

This position is responsible for providing technical leadership and expertise to the gear manufacturing operations and inspection teams.

Key Responsibilities

  • Provides technical assistance in gear manufacturing and inspection.
  • Designs hobs, cutters, and grinding wheels.
  • Uses UTS Gear Engineering software for calculating sizes, creating dxf files, and designing long lead tooling.
  • Creates and maintains NC programs for gear hobbers, gear shapers, gear grinders, and gear inspection machine tools.
  • Maintains a catalogue of gear hobs, cutters, and grinding wheels and establishes sourcing of the tooling.
  • Identifies opportunities for process improvements and carries out improvement actions.
  • Evaluates equipment and processes to ensure capability of meeting part requirements.
  • Leads projects to upgrade, replace, and procure new equipment.
  • Prepares appropriation requests for capital projects.
  • Identifies opportunities to reduce cost, improve productivity, safety, quality, velocity, OTD, etc.
  • Requisitions all gear cutting tools.
  • Identifies product design drawing errors and improvement opportunities and facilitates changes through the RFPD system and other means.
  • Assists with routing operation sequence, PFMEA's, and cost estimates.
  • Develops, maintains, and documents setup sheets using Solid Works for numerically controlled machines.
  • Establishes machine speeds and feed rates and configuration of cuts using vendor software unique to each machine tool.
  • Writes manufacturing operating procedures and instructs hourly employees.
  • Participates in pre-production product design reviews and engineering efforts to ensure manufacturability of new product design.
  • Performs reverse engineer gearing.
  • Provides technical support for reworking gearing.
  • Supports maintenance by providing instructions for inspecting machine geometry and writes preventative maintenance plans.
  • Provides technical support for rebuild, upgrade, and enhancement of existing equipment, replacement of worn-out equipment, and procurement of new equipment to support manufacture of P&H products.
  • Evaluates vendor proposals and makes recommendations.
  • Writes CEAs, performs acceptance tests, and manages new machine tool requisitions.


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