Automation Systems Specialist
3 weeks ago
Job Title: Automation Systems Specialist
Job Summary:
The Automation Systems Specialist will design and implement control systems solutions for advanced manufacturing equipment in continuous cable manufacturing processes. This role involves developing new systems and updating or optimizing existing ones.
Key Responsibilities:
- Develop reliable and robust control system designs and platforms for common controls functions.
- Collaborate with manufacturing and process engineering to develop system functional requirements.
- Specify electrical, mechanical, thermal, and pneumatic control components from defined functional requirements.
Create and modify electrical schematic drawings. Design and develop control systems software, including programming PLCs, HMI/SCADAs, tuning of Motion Controllers, operator interfaces, and servo drives.
Additional Responsibilities:
- Project management for new equipment development and upgrades to existing.
- Support and troubleshooting for existing production machines.
- Tuning motion systems, master/following systems, and temperature control systems.
Requirements:
- 5 years of direct experience as a controls engineer in a manufacturing environment.
- Operational knowledge of servo motors, stepper motors, motion controllers, temperature controllers, pneumatic controls, control relays, sensors, operator interfaces, etc.
- Motion Controller programming experience.
- Operator Interface programming experience (Ignition and/or Red Lion preferred).
- PLC programming experience (IEC-languages preferred).
- Experience working with software development environments.
- Knowledge of PID loop control and tuning.
- Solid understanding of industrial control panel design and fabrication (UL508A).
- Experience reading and developing electrical schematics for internal and external builds.
- Ability to read and write in IEC programming language.
- Experience with communications protocols including MODBUS TCP, Modbus Serial, EtherNet/IP and EtherCAT.
- Understanding of engineering documentation such as setup and adjustment procedures, calibration, software documentation, operating instructions, and maintenance procedures.
- Familiarity with machine safety applications, electrical power distribution and control panel design.
- Understanding of Safety standards including NEMA, NFPA 79, UL508A, ANSI B11.
Education:
- B.S. in Software Engineering or Electrical Engineering, or equivalent.
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