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Maintenance Engineering Specialist
2 months ago
Position Overview:
As a Maintenance Engineering Specialist, you will play a pivotal role in enhancing manufacturing processes and methodologies in alignment with product specifications and quality benchmarks. Your technical expertise will be crucial in achieving operational objectives related to Safety, Quality, Delivery, Inventory, and Cost (SQDIC).
Key Responsibilities:
- Oversee the upkeep of process and facility equipment, ensuring the effective implementation and daily management of maintenance systems, processes, and documentation that contribute to high-performance manufacturing environments (including Prevention and Predictive Maintenance, Total Productive Maintenance, Standard Operating Procedures, and Safety protocols).
- Coordinate maintenance schedules efficiently, collaborating closely with production teams to facilitate timely equipment and facility repairs.
- Develop and maintain Key Performance Indicators (KPIs) to monitor and report on the effectiveness of maintenance operations, including supplier performance, contractor efficiency, equipment reliability, and overall equipment effectiveness.
- Provide both long-term solutions and immediate support to operational teams facing troubleshooting challenges, problem analysis, and equipment malfunctions.
- Assess and enhance processes within manufacturing systems to drive continuous improvement.
- Adhere to and advocate for established best practices aimed at achieving process excellence.
- Contribute to a centralized knowledge base by sharing best practices and updating processes and procedures following significant improvements.
- Ensure the reliability and safety of manufacturing systems while striving to enhance production rates, efficiencies, yields, costs, and changeover times.
- Lead initiatives for continuous improvement and associated metrics.
- Design and implement systems that optimize all aspects of the production process.
- Educate employees on proper work methods and safety protocols.
- Guarantee compliance with OSHA standards and regulations in all tasks.
- Maintain precise records of maintenance activities and inventory levels.
- Deliver regular status updates to various stakeholders.
- Adjust preventive maintenance frequencies based on documented failure histories.
- Incorporate OEM best practices and feedback from maintenance personnel and inspections.
- Supervise the creation of unscheduled work orders and maintain comprehensive records of repairs, parts utilized, and associated costs.
- Conduct parts inventory and analysis to ensure optimal resource management.
- Identify capital requirements focused on operational enhancements within the facility.
- Prepare detailed capital requests, outlining project scopes and timelines from equipment acquisition through to project completion.
- Engage in the project bidding process and provide informed recommendations.
Qualifications:
- Bachelor's Degree in Mechanical, Electrical, or Industrial Engineering is preferred.
- Experience with AutoCAD is advantageous.
- A minimum of 3 years of experience in manufacturing is required, with industrial experience being highly desirable.
- Self-motivated with the ability to work independently.
- Proficient in Microsoft Office applications, particularly Excel.
- Strong attention to detail, organizational skills, and time management capabilities.
- Excellent mathematical and measurement skills.
- Effective verbal and written communication skills.
- Able to collaborate with various departments, including Quality, Safety, Production, and Maintenance.
- Familiarity with lean manufacturing principles and tools is preferred.
Additional Requirements:
- Personal protective equipment is mandatory.
- Active participation in company safety programs and initiatives is expected.
- Occasional travel may be required.
Work Environment:
- The work environment is similar to outdoor conditions.
- Regularly required to stand, bend, and reach for extended periods.
- Frequent movement throughout the facility is necessary.
- Occasionally required to lift and move materials weighing up to 50 pounds.