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Controls Engineer

1 month ago

Sycamore, Illinois, United States Ideal Industries Full time
Job Summary

We are seeking a skilled and experienced Controls Engineer to join our team at Ideal Industries. The ideal candidate will have a strong focus on Rockwell software and hardware, with hands-on experience in designing, developing, implementing, and troubleshooting control systems using Rockwell Automation products.

Key Responsibilities
  • Design, develop, and implement control systems using Rockwell Automation products, including Allen-Bradley PLCs, HMIs, and related hardware.
  • Conduct hands-on troubleshooting and maintenance of Rockwell control systems to ensure optimal performance and reliability.
  • Develop and program Rockwell PLCs using RSLogix 500 and 5000/Studio 5000, and configure FactoryTalk View for HMI development.
  • Collaborate with cross-functional teams, including mechanical, electrical, and software engineers, to integrate Rockwell control systems with other system components.
  • Create and maintain detailed documentation, including schematics, wiring diagrams, and software code.
  • Specify, design, construct, and install electrical panels and associated machine wiring.
  • Specify PLCs, sensors, HMIs, data acquisition, vision systems, robotics, and all applicable control components for simple and complex automation equipment.
  • Conduct testing, commissioning, and validation of control systems, ensuring compliance with industry standards and Rockwell best practices while adhering to Ideal's plant safety protocols.
  • Provide technical support and training to production and maintenance personnel on Rockwell systems.
  • Continuously improve control systems and processes through data analysis, system monitoring, and feedback from stakeholders.
Qualifications
  • Bachelor's degree in Electrical Engineering, Control Systems Engineering, or a related field. 8 years of relevant experience is required in lieu of a degree.
  • Proven experience in control systems design, implementation, and troubleshooting, with a strong emphasis on Rockwell Automation products.
  • Proficiency in programming Rockwell PLCs and configuring HMIs using Rockwell software tools such as RSLogix 500/5000/Studio 5000 and FactoryTalk View.
  • Strong knowledge of control theory, safety, automation systems, and process optimization.
  • Experience with legacy Rockwell software, including RSLogix 500, PanelBuilder32, and similar tools.
  • Familiarity with relevant industry standards and safety regulations, with specific experience in Rockwell applications.
  • Strong organizational skills with the ability to successfully manage multiple activities/initiatives at one time.
  • Excellent problem-solving skills and the ability to work independently and as part of a team.
  • Strong communication and documentation skills.

Preferred Skills:

  • Experience with specific Rockwell control systems and software, as well as networking and communication protocols (e.g., Ethernet/IP, ControlNet).
  • Experience in a specific industry, such as manufacturing or automotive, is a plus.
  • Hands-on mechanical, fabrication, panel building, and design experience.
  • Familiarity with Cognex and Keyence vision systems.
  • Experience in robotic-assisted manufacturing cells and robot integration projects.
  • Familiarity with Fanuc robots, controls, and integrations.
  • SQL programming and database management experience is a plus.

Ideal Industries is an Equal Opportunity/Affirmative Action employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability, or protected veteran status. We offer competitive compensation and benefits, including medical, dental, and vision insurance, 401K, and a Pension plan. To learn more about us, visit us at www.idealindustries.com.