Senior Thermal Fluids Engineer/Analyst

4 weeks ago

Fort Devens, United States Commonwealth Fusion Systems Full time
Job Summary

We are seeking a highly skilled Senior Thermal Fluids Engineer to join our team at Commonwealth Fusion Systems. As a key member of our engineering team, you will be responsible for driving R&D risk reduction efforts for our high-temperature superconducting (HTS) magnets.

Your primary focus will be on designing, analyzing, and validating thermal-fluid systems, including hands-on experience with hardware design and testing. You will work closely with cross-functional teams to ensure seamless integration of thermal-fluid systems with other components.

To succeed in this role, you will need to possess a strong foundation in heat transfer and fluid mechanics, as well as the ability to communicate complex technical concepts to both technical and non-technical stakeholders.

Key Responsibilities
  • Lead the development of thermal-fluid systems, including analysis, design, review, procurement, and commissioning
  • Analyze thermal-fluid systems using a range of tools, from hand calculations to FEA modeling, and draw engineering recommendations from analysis
  • Develop well-rounded hardware solutions for thermal fluids challenges
  • Contribute to test plans, identifying key data needs and instrumentation requirements
  • Maintain accurate documentation, including design reviews, P&IDs, schematics, CAD assemblies, and drawings
  • Communicate test results, analysis recommendations, and project statuses to broad stakeholders
Requirements
  • Bachelor's degree in mechanical engineering or a related field
  • 5+ years of experience engineering thermal fluids systems
  • 2+ years of experience performing thermal, structural, and fluids analyses, ranging from hand calculations to FEA and CFD (Ansys or Comsol preferred)
  • 2+ years of CAD experience (NX preferred), drafting, and fluid schematic design experience
  • 1+ years of experience designing custom parts or assemblies for fabrication
  • 2+ years of experience with selecting and utilizing fluid system components, such as thermocouples, pressure transducers, heaters, flow meters, process valves, solenoid valves, relief valves, regulators, and filters
  • Conducting trade studies to determine technical approaches to a project
  • Data post-processing skills to interpret results and sources of error
  • Self-motivated and able to take ownership of projects
  • Positive and collaborative attitude, with an eagerness to learn
  • Innovative spirit and ability to question existing assumptions and requirements
  • An emphasis on elegance and simplicity over complexity
  • Networking and collaboration skills to work with stakeholders with different perspectives and interests
  • Willingness to occasionally travel or work required nights/weekends/overtime
Preferred Qualifications
  • Master's or Ph.D. degree in Mechanical Engineering or a related field
  • Familiarity with model reduction and mesh optimization for model efficiency
  • Familiarity with electromagnetic fundamentals, including voltage, current, resistance, Ohm's Law, AC/DC, right-hand rule, solenoids, etc.
  • Familiarity with structural analysis or other multi-physics regimes
  • Ability to communicate technical topics tailored to both technical and non-technical audiences
  • Troubleshooting/problem-solving skills with great attention to detail
  • Ability to thrive in fast-paced, dynamic environments
  • Drive toward commercially viable solutions, and ability to navigate make vs buy decisions
  • Values that align with our company's values of integrity, execution, impact, and self-critique
  • Ability to improve efficiency and throughput of processes

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