Senior Manufacturing Engineer
2 days ago
GKN Aerospace is seeking a highly skilled Senior Manufacturing Engineer to join our team. As a key member of our engineering department, you will be responsible for supporting the welding, additive manufacturing, and heat treating operations in our FAA repair station.
Key Responsibilities:- Perform the duties of the Subject Matter Expert (SME) on welding (EBW & GTAW), additive (LMD-w, LMD-P), and heat treatment processes.
- Plan and perform welding substantiation tests in compliance with customer requirements to yield robust welding procedures and practices.
- Provide oversight and/or perform machine and performance certifications.
- Programming of EB Weld and DED equipment for tool pathing and parameters.
- Create engineering & quality process control procedures for welding, additive, heat treating, and pyrometry.
- Create and execute technical test plans both in house and at remote supplier facilities.
- Perform complex data analysis to develop and optimize complex engineering processes.
- Produce test reports for both internal and external customers.
- Support welding, additive, and heat treating operations to ensure compliance with engineering requirements for consumables, equipment specifications & start-up, tooling design, instrumentation, calibration, training and planning.
- Supports and complies with all EH&S, behaviour and export compliance policies and procedures.
- Will be required to supervise and/or train other engineering staff.
- Must practice and help enforce safety considerations in adherence to company standards at all times.
- PhD, MS, or BS degree in a relevant engineering material joining or deposition technologies.
- 5+ years of related aerospace component manufacturing or repair experience.
- 4+ years of EBW low voltage process experience including programming & equipment operation.
- 2+ years of GTAW precision welding experience on titanium alloys.
- 2+ years of directed energy additive manufacturing processes.
- Experience with tool path programming of multi axis motion systems.
- Knowledge and experience in metallurgical evaluations with emphasis on titanium alloys.
- Training & experience on RCCA and process failure analysis methods.
- Experience in working to engineering & quality compliance documents; standard practice manuals, repair manual, substantiation procedures, aerospace engine and structures process control specifications and industry standards.
- Experience with machine and performance qualification system to AWS D17.1.
- Experience in training welders and welding operators in EBW and GTAW.
- Technical writing and verbal communication skills in English.
- Knowledge and experience with common aerospace NDE processes.
- Experience with business and data analysis software; MS Office and qualification control/SPC programs.
- Experience in the design and execution of design of experiment process development and optimization.
- Able to work in an industrial manufacturing environment.
- Must be a US person or US Citizen.
- Advanced degree in related engineering discipline.
- Programming and operation training on Sciaky EB welding machines.
- Experience in CFMI, GE, PWA and other engine MRO environment.
- Experience with SAP ERP software systems.
- Knowledge/Practice of ISO 9001.
GKN Aerospace is an equal opportunities employer and welcomes applications from all qualified candidates. We are committed to diversity, inclusion, and belonging and strive to create a culture where everyone feels welcome to contribute.
We are the place where human dreams, plus human endeavour, shape the future of aerospace innovation and technology.
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