Senior Manufacturing Engineer
1 week ago
This is an exciting opportunity to join GKN Aerospace Inc as a Senior Manufacturing Engineer, responsible for supporting the welding, additive manufacturing, and heat treating operations in a FAA repair station.
Key Responsibilities- Perform Subject Matter Expert (SME) duties on welding (EBW & GTAW), additive (LMD-w, LMD-P), and heat treatment processes.
- Plan and perform welding substantiation tests to yield robust welding procedures and practices.
- Provide oversight and/or perform machine and performance certifications.
- Program EB Weld and DED equipment for tool pathing and parameters.
- Create engineering & quality process control procedures for welding, additive, heat treating, and pyrometry.
- Develop and execute technical test plans both in house and at remote supplier facilities.
- Perform complex data analysis to develop and optimize complex engineering processes.
- Produce test reports for both internal and external customers.
- Support welding, additive, and heat treating operations to ensure compliance with engineering requirements.
- Supervise and/or train other engineering staff.
- PhD, MS, or BS degree in a relevant engineering material joining or deposition technologies.
- 5+ years of related aerospace component manufacturing or repair experience.
- 4+ years of EBW low voltage process experience including programming & equipment operation.
- 2+ years of GTAW precision welding experience on titanium alloys.
- 2+ years of directed energy additive manufacturing processes.
- Experience with tool path programming of multi-axis motion systems.
- Knowledge and experience in metallurgical evaluations with emphasis on titanium alloys.
- Training & experience on RCCA and process failure analysis methods.
- Experience in working to engineering & quality compliance documents.
- Experience with machine and performance qualification system to AWS D17.1.
- Experience in training welders and welding operators in EBW and GTAW.
- Technical writing and verbal communication skills in English.
- Knowledge and experience with common aerospace NDE processes.
- Experience with business and data analysis software.
- Experience in the design and execution of design of experiment process development and optimization.
- Advanced degree in related engineering discipline.
- Programming and operation training on Sciaky EB welding machines.
- Experience in CFMI, GE, PWA and other engine MRO environment.
- Experience with SAP ERP software systems.
- Knowledge/Practice of ISO 9001.
Must be able and willing to travel 20%-40% both domestic & internationally.
The Compensation range for this position is between $99,645.
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