Senior Electron Beam Welding Specialist
1 week ago
FM Industries stands out as a leading provider of manufacturing solutions tailored for the semiconductor capital equipment sector. Our expertise encompasses build-to-print services, precision machining, anodization, and engineered thermal spray coatings. With facilities located in Northern California and Phoenix, Arizona, we have been a proud member of NGK Insulators since 2002, collaborating closely to enhance our offerings.
This job description is not exhaustive and may evolve to include additional responsibilities as determined by management.
To maintain a safe and secure work environment, employment offers are contingent upon the successful completion of a drug and background check.
Benefits for the EB Welding Engineer:
We provide a comprehensive benefits package that includes medical, dental, vision, life insurance, short and long-term disability, a generous time-off plan, nine observed holidays, and a 401k savings plan with a 30% match.
Position Overview:
The selected candidate will play a crucial role in the development of welding processes, prototyping, and testing of weldments to establish Welding Procedure Specifications (WPS) that adhere to best practices and industry standards.
Key Responsibilities:
- Develop, qualify, and optimize high-precision technical EB welding designs, processes, and parameters.
- Assist in the design of weld fixturing and tooling.
- Contribute to the creation and documentation of production welding best practices for existing products.
- Inspect welded joints to ensure compliance with specifications and AWS, AMS, ANSI standards.
- Investigate and analyze welding defects to identify root causes and implement corrective actions.
- Set up and conduct welding qualification test campaigns, interpreting mechanical testing and NDE results.
- Support production operations on large-scale welded assemblies, guiding manufacturing engineers and welders on proper techniques.
- Adhere to relevant environmental, health, and safety regulations, as well as company policies and accepted safe work practices.
- Recognize the significance of designing, building, and operating safe systems, with a foundational understanding of safety work processes such as JSA's and MOC's.
Qualifications:
- Minimum of 3 years of advanced Electron Beam welding experience.
- At least 2 years of experience as a Certified Welding Inspector (CWI).
- Bachelor's degree in an Engineering discipline is preferred.
- Experience with CNC machine operation/programming in G code, conversational, and up to 5-axis.
- Hands-on welding experience with Aluminum and knowledge of Aluminum oxidation.
- Experience in weld development and cross-section evaluation.
- Ability to read and interpret shop drawings and navigate SolidWorks files.
- Familiarity with SolidWorks, CAD/CAM, or a willingness to learn.
- Strong problem-solving and organizational skills.
- Experience with Statistical Process Control (SPC), Lean, and Six Sigma methodologies.
- Proven ability to manage timelines independently and maintain high precision in welding tasks with minimal supervision.
- Attention to detail and excellent verbal and written communication skills.
- Experience in the semiconductor industry or other manufacturing environments is preferred.
- Proficiency in Microsoft Office applications (Excel, Word, Outlook).
Physical Demands:
- Ability to sit for extended periods, stand, walk, push, pull, stoop, kneel, or crouch, using hands to handle parts; reach with hands and arms; and communicate instructions.
- Occasional lifting or moving of up to 40 pounds.
- Close vision, depth perception, and the ability to adjust focus to identify defects.
Working Environment:
- Primarily low noise levels in an office setting.
- Occasional moderate noise levels and proximity to moving mechanical parts.
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