Principal Opto-Mechanical Engineer

3 weeks ago

Lake Forest, California, United States Alcon Full time
Job Summary

We are seeking a highly skilled Principal Opto-Mechanical Engineer to join our team at Alcon. As a key member of our research and development team, you will be responsible for designing, developing, and testing new medical device products. Your expertise in opto-mechanical engineering will be instrumental in driving innovation and improving patient outcomes.

Key Responsibilities
  • Apply in-depth knowledge of surgical instrumentation domain as subject matter expert across a range of engineering disciplines.
  • Conduct design, research, development, and process upscaling for new medical device products.
  • Investigate and evaluate existing technology and designs new methodology, materials, machines, or processes as needed for Ophthalmic medical device development.
  • Design, assembly, alignment, measurement, testing, analysis, and troubleshooting of diagnostics and visualization devices.
  • Perform Opto-mechanical design including lens barrel and lens housing design, lens bonding and mounting techniques, and opto-mechanical analysis including thermal, environmental, shock & vib, system integration and stability tolerance study.
  • Understand operation principles for optomechanical and electromechanical actuators and sensors and integrate these within complex sub-systems.
  • Generate detailed parts fabrication drawings including GD&T and tolerance analysis.
  • Support medical device development activities such as prototyping, testing, pilot builds, V&V, risk assessment, and ramp-up to production release.
  • Support all aspects of documentation and design control through PECN, ECN, ECP in Product Lifecycle Management (PLM) platform (Windchill preferred).
  • Develop assembling and alignment fixtures for prototype fabrication and create associated manufacturing assembling (MAP) and manufacturing testing processes (MTP).
  • Support concurrent engineering activities, design control and transition to manufacturing.
  • Technical lead for feasibility study and new product development ensuring that design activities are conducted following Alcon SOPs.
  • Derive product design requirements based on top-level commercial input.
  • Identify technical, project schedule, and commercial viability risks.
  • Run cross-functional design trade-off and technical reviews to drive design decisions.
  • Work effectively with cross-functional development teams including Optics, Electrical, SW, QA, Industrial Design and Manufacturing functions.
  • Team player/collaboration aptitude with strong sense of accountability and perseverance to see projects through to completion.
  • Make contributions to ideation, patent portfolio and the corporation strategy development.
Requirements
  • Proficiency in CREO (Pro-E), SolidWorks, or Equivalent CAD skills (CREO preferred) in PLM or Windchill environment.
  • Knowledge of optical design tool such as ZEMAX, Code V, and Optomechanical design tools such as OpticsBuilder.
  • Strong background with design and development of Imaging system such as Microscope, Eyepiece, telescope, zoom lens as well as ophthalmic related Diagnostic & Visualization devices.
  • Proficiency in opto-mechanical design, tolerance analysis, material selection, design for athermalization, bonding and assembly processes.
  • Experience with FEA tool such as ANSYS, and familiar with MATLAB, LabView.
  • Ophthalmic domain knowledge (Cataract, Vit-Ret, Refractive Surgery, or Diagnostics).
  • Solid understanding of Design Controls according to 21 CFR 820 or ISO 13485.
  • Proficient in Failure Mode Effects Analysis and Risk Management application to medical devices.
  • Experience with Motion Control and manufacturing automation is a Plus.
  • Industry standard tools and methods for optical, mechanical and optomechanical engineering are essential.
  • Domain knowledge in Optics, Imaging, Illumination, and Optomechanics.
  • Optical and Optomechanical metrology and testing practices.
  • Understanding of architecture design, requirements and risk management, medical device V&V, reusable, and single-use consumable medical devices.
  • Broad knowledge of precision manufacturing techniques and familiarity with assembly of micro-optical and miniature optomechanical components.
  • Biomedical product or medical device development experience.
  • Vendor and supplier management for optical components, complex sub-systems, or OEM.
What You'll Bring to Alcon
  • Bachelor's Degree or Equivalent years of directly related experience (or high school +13 yrs; Assoc.+9 yrs; M.S.+2 yrs; PhD+0 yrs)
  • The ability to fluently read, write, understand, and communicate in English
  • 5 Years of Relevant Experience
How You Can Thrive at Alcon
  • Join Alcon's mission to provide outstanding, innovative products and solutions to improve sight, improve lives, and grow your career
  • Alcon provides robust benefits package including health, life, retirement, flexible time off, and much more
  • Travel Requirements: 5%
  • Relocation assistance: Yes
  • Sponsorship available: No

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