Principal Process Engineer/Chemical Engineer

4 hours ago

Tampa FL USA, United States Boston Full time
Principal Process Engineer/Chemical Engineer

At Boston, we are seeking a highly experienced Principal Process Engineer/Chemical Engineer to join our team. As a key member of our engineering team, you will be responsible for designing, implementing, and optimizing industrial manufacturing processes and systems for our energetics-related programs and operations.

Key Responsibilities:
  • Develop and implement process designs and improvements to increase efficiency and productivity.
  • Lead and/or participate in capital projects of varying scope and complexity as the subject matter expert for manufacturing process technologies, logistics, and process flow.
  • Conduct process simulations and analysis to optimize performance and reduce waste (material, labor, energy).
  • Identify and resolve process bottlenecks and inefficiencies.
  • Serve as technical support lead to manufacturing and production teams.
  • Troubleshoot and resolve process-related issues, focusing on minimizing hazards and ensuring operational continuity.
  • Monitor process performance data to recommend and implement improvements and corrective actions.
  • Conduct and/or support incident or quality investigations using RCCA methodologies and implement corrective and preventive actions.
  • Lead and manage projects aimed at improving processes, introducing new technologies, or expanding capabilities related to energetic materials.
  • Develop project plans, manage budgets, and ensure projects adhere to safety and regulatory standards.
  • Collaborate with and sometimes lead cross-functional teams to achieve project goals and timelines.
  • Ensure all processes comply with relevant regulations, safety standards, and industry best practices specific to energetic materials and explosives.
  • Conduct risk assessments, implement safety solutions/protocols, and oversee safety training to maintain a safe working environment.
  • Stay current with industry developments and regulatory changes to apply best practices and ensure compliance.
  • Lead and participate in Process Hazard Analyses and provide relevant process safety information.
  • Prepare and maintain detailed process documentation, including standard operating procedures (SOPs) and process flow diagrams.
  • Generate regular reports on process performance, improvements, and project status for management review.
  • Coach, train, and mentor team members on process techniques, best practices, and safety procedures.
  • Create internship project plans and select, coach, and mentor interns through project completion.
  • Develop and update training materials to ensure team proficiency and adherence to safety standards.
Qualifications:
  • Bachelor's degree in Chemical Engineering, Mechanical Engineering, or a related field.
  • 15+ years of experience in a process engineering, manufacturing engineering, or a similar role.
  • A minimum of 3 years' experience in Energetic, Explosive, and/or hazardous material process design and manufacturing.
  • Expert knowledge of process design, optimization, and control.
  • Expert level skills in process simulation software and data analysis tools.
  • Experience with Lean, Six Sigma, or other continuous improvement methodologies including root cause and corrective/preventive action determinations and processes.
  • Excellent problem-solving skills and attention to detail.
  • Experience with explosive material safety systems, controls, and requirements.
  • Strong communication and interpersonal skills.
  • In-depth understanding of industry regulations, safety standards, and explosive materials handling.
  • Experience working on/within DoD contract environments and regulations, such as DOD 4145.
Preferred Skills:
  • Advanced degree or certifications related to relevant engineering discipline.
  • Experience in the design, construction, and commissioning of modern manufacturing facilities to include equipment selection, process control system architecture and functionality verification, Hazard Analyses (i.e. PHA, LOPA, etc.), P&ID development/review, and equipment commissioning activities.

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