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Lead Control Systems Engineer

2 months ago

South Bend, Indiana, United States Manufacturing Technology, Inc. Full time
Job Overview

Position: Lead Control Systems Engineer for Advanced Friction Welding Technologies

Location: South Bend, IN
Job Type: Full-Time, Onsite

Company Background:
Established in 1926, Manufacturing Technology, Inc. (MTI) is a family-owned enterprise based in South Bend, IN, now in its fourth generation of operation. MTI stands as a premier provider of friction welding technologies, with a global footprint that includes the United States, United Kingdom, Slovakia, and India. Our extensive reach allows us to deliver vital friction welding solutions across diverse sectors such as Aerospace, Automotive, Military, Oil & Gas, and Mining. Our distinguished clientele features industry leaders like NASA, Boeing, and Rolls-Royce. Renowned for our agility and responsiveness, we specialize in tailored solutions, achieving over $50M in annual revenue with a dedicated workforce of over 250 employees worldwide. Our primary operations encompass the global manufacturing of Friction Welding Machines, Contract Friction Welding services, and European Resistance Welding.

Role Summary:
As we continue to expand our influence, we are seeking a seasoned and strategic Lead Control Systems Engineer to contribute to our team of highly skilled professionals in a dynamic and technologically advanced environment. The Lead Control Systems Engineer at MTI is responsible for the design, documentation, integration, and maintenance of electrical and software systems for custom-built Friction Welding Machines and standard robotic part handling automation.

In this role, you will collaborate with a cohesive team of engineers to develop electrical control schematics and programming logic essential for the efficient operation of friction welding machinery. A robust background in specialized machinery design and substantial experience with electrical, pneumatic, hydraulic, and mechanical design documentation is required to effectively interpret control specifications from client requirements, formulate technical control specifications, and produce electrical wiring diagrams, panel layouts, and related documentation.

Key Responsibilities:

  • Work alongside Controls Engineers, Applications Engineers, and Mechanical Engineers to devise diverse machine control system solutions for optimal Friction Welding operations.
  • Design, develop, and/or assess, code, test, and troubleshoot system software, including machine start-up and debugging processes.
  • Integrate and validate new product designs.
  • Support software quality assurance initiatives.
  • Collaborate with hardware design and development teams.
  • Interpret control system requirements from client specifications and project scope documents.
  • Develop technical and electrical control system specifications.
  • Create machine sequence and control flow diagrams.
  • Design Human Machine Interface (HMI) programs for machine operation.
  • Develop robotic programming for material handling.
  • Generate design documentation, including operational theories, user manuals, setup instructions, and detailed technical specifications.
  • Provide technical assistance to Service Technicians and clients as necessary.
  • Engage in the design, architecture, and programming standards of control applications, playing a pivotal role in enhancing existing designs.
  • Promote and uphold control programming standards, verification, and validation techniques.

Ideal Candidate Profile: We are looking for a technical controls specialist who is detail-oriented, possesses high standards, and demonstrates a strong work ethic, coupled with a commitment to excellence. Exceptional verbal and written communication skills are essential. This position requires a self-motivated individual capable of working independently while maintaining professionalism and delivering outstanding customer service.

Core Values:

  • Innovative Purpose
  • Family-Oriented Culture
  • Exceptional Reputation
  • Client-Centric Approach
  • Accountability and Support
  • Environment for Growth and Contribution

Challenges Ahead: MTI is experiencing significant growth and rapid development as we aim to become a leader in our field. We seek driven, collaborative, and innovative individuals to help us achieve our strategic objectives. Our machinery is complex and utilized by some of the most advanced companies globally. Technical expertise is crucial to articulate the benefits of our technology to potential clients.

Required Qualifications:

  • Proficient in programming languages and methodologies, including Ladder Logic and ST/SCL for machine control.
  • Experience integrating safety control systems using Siemens and Allen-Bradley technologies in compliance with ISO machine design and safety standards.
  • Ability to create, read, and modify electrical schematics, wiring diagrams, control station layouts, and all related documentation.
  • Strong verbal and written communication skills.
  • Willingness to travel domestically and internationally.
  • Self-starter with the ability to work independently.
  • Meticulous attention to detail.
  • Results-oriented and goal-driven.
  • Proficient in computer applications (ACAD, MS Office, CRM, email, and internet/intranet).

Preferred Qualifications:

  • Experience with PLC/Motion Control Programming on platforms such as:
    • Logix Designer / Studio 5000
    • TIA Portal
    • Simotion Scout
  • HMI Design experience with platforms such as:
    • FactoryTalk View Studio
    • FactoryTalk Optix
    • WinCC
  • Familiarity with SINUMERIK configuration.
  • Experience in electrical schematic and panel design using AUTOCAD Electrical and/or ePLAN.

Functional Competencies:

  • Strategic Thinking

Job Type: Full-time

Career Advancement: This role offers pathways to departmental and technical leadership positions.

Employee Benefits:

  • 401(k) Plan
  • Health Insurance
  • Health Savings Account (H.S.A.)
  • Dental Insurance
  • Flexible Work Schedule
  • Life Insurance
  • Paid Time Off: New hires receive 20 days annually
  • 10 Paid Holidays
  • Paid Short-Term Disability
  • Continuing Education: Tuition Reimbursement
  • Vision Insurance
  • Employee Assistance Program
  • Voluntary Uniform Service
  • EV Charging Station for Employees

Become a part of MTI and contribute to a dynamic team that drives innovation and excellence in friction welding technologies.